Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
The International Journal of Advanced Manufacturing Technology
Published in: The International Journal of Advanced Manufacturing Technology 9-12/2020

03-08-2020 | ORIGINAL ARTICLE

Analysis and simulation for shape control effects of complex aluminum alloy profile during ECAP

Authors: Hongyu Wang, Lei Jiang, Guodong Wang, Fei Teng, Juncai Sun, Jie Sun, Xiangwei Kong, Zhuwen Yan

Published in: The International Journal of Advanced Manufacturing Technology | Issue 9-12/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Improving mechanical properties and maintaining shape precisions are both significant for the further developments of aluminum alloy profiles. A new kind of ECAP with rubber mandrels can be innovatively used to form these alloy profiles in recent years. The profiles can be maintained as their initial shapes after pressing through the channel. At the same time, their mechanical properties can be improved. In this paper, analytical method is firstly used to find the mechanical mechanism during this process. Both finite element simulation and physical experiment are used to verify these results obtained by the analytical model. Except for the head and tail parts of the profiles, the shape of middle parts can be maintained well. Based on the stress delivered, severe plastic deformation can be applied in forming process of complex profiles. Better mechanical properties and good shape precisions can be creatively realized in complex profiles at the same time.
previous article Effects of lubricant on cutting performance in single-point diamond turning of ferrous metal NAK 80
next article Electrical discharge machining Inconel 718 with adaptively regulating gap servo-voltage

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
Noder J, Butcher C (2019) A comparative investigation into the influence of the constitutive model on the prediction of in-plane formability for Nakazima and Marciniak tests. Int J Mech Sci 163:105138
2.
Wang Y, Lang LH, Sherkatghanad E, Nielsen KB, Li XX, Sun ZY (2018) Rigid-flexible coupling forming process for aluminum alloy automobile body panels. Int J Adv Manuf Technol 95:3905–3918
3.
Yu JQ, Zhao GQ, Chen L (2016) Investigation of interface evolution, microstructure and mechanical properties of solid-state bonding seams in hot extrusion process of aluminum alloy profiles. J Mater Process Technol 230:153–166
4.
Qian LY, Paredes M, Wierzbicki T, Sparrer Y, Feuerstein M, Zeng P, Fang G (2016) Experimental and numerical study on shear-punch test of 6060 T6 extruded aluminum profile. Int J Mech Sci 118:205–218
5.
Yi J, Wang ZH, Liu ZW, Zhang JM, He X (2018) FE analysis of extrusion defect and optimization of metal flow in porthole die for complex hollow aluminium profile. Trans. Nonferrous Met Soc China 28:2094–2101
6.
Fang WL, Tang D, Wang HM, Li DY, Peng YH (2020) Optimization of die design for thin-walled flat multi-port tube with the aid of finite element simulation. J Mater Process Technol 277:116418
7.
Reggiani B, Donati L (2019) Prediction of liquid nitrogen die cooling effect on the extrusion process parameters by means of FE simulations and experimental validation. J Manuf Process 41:231–241
8.
Estrada Q, Szwedowicz D, Aceves JS, Majewski T, Vazquez JV, Mendez AR (2017) Crashworthiness behavior of aluminum profiles with holes considering damage criteria and damage evolution. Int J Mech Sci 131–132:776–791
9.
Zhang B, Chen X, Pan KX, Wang JN (2019) Multi-objective optimization of friction stir spot-welded parameters on aluminum alloy sheets based on automotive joint loads. Metals 9(5):520
10.
Zhou L, Yu MR, Liu BY, Zhang ZL, Liu SW, Song XG, Zhao HY (2020) Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding. J Mater Res Technol 9(1):212–221
11.
Okeke U, Yilmazer H, Sato S, Boehlert CJ (2019) Strength enhancement of an aluminum alloy through high pressure torsion. Mat Sci Eng A Struct 760(8):95–105
12.
Ansari MA, Samanta A, Behnagh RA, Ding HT (2019) An efficient coupled Eulerian-Lagrangian finite element model for friction stir processing. Int J Adv Manuf Technol 101(5–8):1495–1508
13.
Mineta T, Sato H (2018) Simultaneously improved mechanical properties and corrosion resistance of Mg-Li-Al alloy produced by severe plastic deformation. Mater Sci Eng A 735:418–422
14.
To’th LS, Arzaghi M, Fundenberger JJ, Beausir B, Bouaziz O, Massiona RA (2009) Severe plastic deformation of metals by high-pressure tube twisting. Scripta Mater 60:175–177
15.
Bruder E (2019) Formability of ultrafine grained metals produced by severe plastic deformation-an overview. Adv Eng Mater 21(1):180031
16.
Natarajan Y, Murugesan PK, Mohan M, Khan SALA (2020) Abrasive water jet machining process: a state of art of review. J Manuf Process 49:271–322
17.
Dong YY, Zhang CS, Zhao GQ, Guan YJ, Gao AJ, Sun WC (2016) Constitutive equation and processing maps of an Al–Mg–Si aluminum alloy: determination and application in simulating extrusion process of complex profiles. Mater Des 92:983–997
18.
Chen L, Zhao GQ, Yu JQ (2015) Effects of ram velocity on pyramid die extrusion of hollow aluminum profile. Int J Adv Manuf Technol 79:2117–2125
19.
Maximov JT, Anchev AP, Duncheva GV, Ganev N, Selimov KF (2017) Influence of the process parameters on the surface roughness, micro-hardness, and residual stresses in slide burnishing of high-strength aluminum alloys. J Braz Soc Mech Sci 39(8):3067–3078
20.
Nagasekhar AV, Chakkingal U, Venugopal P (2006) Candidature of equal channel angular pressing for processing of tubular commercial purity-titanium. J Mater Process Technol 173(1):53–60
21.
Jafarlou DM, Zalnezhad E, Hassan MA, Ezazi MA, Mardi NA, Hamoud AMS, Hamdi M, Yoon GH (2016) Severe plastic deformation of tubular AA 6061 via equal channel angular pressing. Mater Des 90:1124–1135
22.
Djavanroodi F, Zolfaghari AA, Ebrahimi M (2015) Experimental investigation of three different tube equal channel angular pressing techniques. Kovove Mater 53:27–34
23.
Li XH, Li WH, Yang SQ, Hao ZM, Shi HT (2018) Study on polyurethane media for mass finishing process: dynamic characteristics and performance. Int J Mech Sci 138-139:250–261
24.
Wang HY, Teng F, Wei Z, Zhang PC, Sun JC, Ji SJ (2019) Simulation research about rubber pad forming of corner channel with convex or concave mould. J Manuf Process 40:94–104
25.
Wang HY, Wei Z, Teng F, Zhang PC, Sun JC, Ji SJ (2019) Numerical simulation and experiment research on forming of two-step channel based on rubber pad pressing. Int J Adv Manuf Technol 101(5–8):2175–2189
26.
Ebrahimi M, Shaeri MH, Naseri R, Gode C (2018) Equal channel angular extrusion for tube configuration of Al-Zn-Mg-Cu alloy. Mater Sci Eng A 731:569–576
27.
Ouyang SW, Li XX, Li CX, Du LM, Peng T, Han XT, Li L, Lai ZP, Cao QL (2020) Investigation of the electromagnetic attractive forming utilizing a dual-coil system for tube bulging. J Manuf Process 49:102–115
28.
Li XX, Cao QL, Lai ZP, Ouyang SW, Liu N, Li M, Han XT, Li L (2020) Bulging behavior of metallic tubes during the electromagnetic forming process in the presence of a background magnetic field. J Mater Process Technol 276:116411
29.
30.
Wang HY, Li X, Sun J, Wang ZH, Zhao DW, Zhang DH (2016) Analysis of sandwich rolling with two different thicknesses outer layers based on slab method. Int J Mech Sci 106:194–208
31.
Wang HY, Sun J, Wan ZT, Wang QL, Zhao DW, Zhang DH (2017) Analysis of eccentric unbonded bimetal rod in ECAP based on different arrangements of soft and hard metals. Appl Math Model 4:501–527MathSciNetMATH
32.
Wang HY, Ji SJ, Zhao DW, Zhang DH (2018) Analysis and study of dieless drawing process for rod based on radial direction gradient slab method. Int J Adv Manuf Technol 98(1–4):839–847
33.
Wang HF, Ban CY, Zhao NN, Zhu QF, Cui JZ (2019) Effective grain refinement of pure Cu processed by new route of equal channel angular pressing. Mater Sci Eng A 751:246–252
34.
Medvedev AE, Lapovok R, Koch E, Hoppel H, Goken M (2018) Optimisation of interface formation by shear inclination: example of aluminium-copper hybrid produced by ECAP with back-pressure. Mater Des 146:142–151
35.
Chen GJ, Chen L, Zhao GQ, Lu B (2017) Investigation on longitudinal weld seams during porthole die extrusion process of high strength 7075 aluminum alloy. Int J Adv Manuf Technol 5-8:1897–1907
36.
Chen L, Li YQ, Zhao GQ, Zhang CS, Gao FZ (2020) Multi-objective optimization and experimental investigation on hot extruded plate of high strength Al-Zn-Mg alloy. J Mater Res Technol 9(1):507–519
37.
Chen L, Zhao GQ, Yu JQ, Zhang WD, Wu T (2014) Analysis and porthole die design for a multi-hole extrusion process of a hollow, thin-walled aluminum profile. Int J Adv Manuf Technol 74:383–392
38.
Wang GQ, Zhu XP, Lei MK, Guo DM (2016) Inverse surface integrity problem in ultrasonic impact-treated AISI 304 stainless steel components. Int J Adv Manuf Technol 87:2033–2040
39.
Liu XL, Li RY, Wu S, Yang L, Yue CX (2017) A prediction method of milling chatter stability for complex surface mold. Int J Adv Manuf Technol 89:2637–2648
Metadata
Title
Analysis and simulation for shape control effects of complex aluminum alloy profile during ECAP
Authors
Hongyu Wang
Lei Jiang
Guodong Wang
Fei Teng
Juncai Sun
Jie Sun
Xiangwei Kong
Zhuwen Yan
Publication date
03-08-2020
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 9-12/2020
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-05803-y

Other articles of this Issue 9-12/2020

The International Journal of Advanced Manufacturing Technology 9-12/2020 Go to the issue

ORIGINAL ARTICLE

Effect of controllable magnetic field-induced MRF solidification on chatter suppression of thin-walled parts

ORIGINAL ARTICLE

Discrete element modeling of the machining processes of brittle materials: recent development and future prospective

ORIGINAL ARTICLE

Additive manufacturing of high loading concentration zirconia using high-speed drop-on-demand material jetting

ORIGINAL ARTICLE

Analytical modeling of the heat-affected zone in laser-assisted milling of AerMet100 steel

ORIGINAL ARTICLE

On-machine focus variation measurement for micro-scale hybrid surface texture machining

ORIGINAL ARTICLE

A model for achieving reconfiguration in a smart assembly work-cell

Premium Partners

    Image Credits