Assess the Fire Resistance of Intumescent Coatings by Equivalent Constant Thermal Resistance

Intumescent coatings are now the dominant passive fire protection materials used for steel construction. Intumescent coatings will react at high temperatures and the thermal properties of intumescent coatings can not be measured directly by the current standard test methods which are originally designed for the traditional inert fireproofing materials. This paper proposed a simple procedure to assess the fire resistance of intumescent coatings by using the concept of equivalent constant thermal resistance. The procedure is based on the approximate formula for predicting the limiting temperatures of protected steel members subjected to the standard fire. Test data from investigations on both small-scale samples and full-scale steel members are used to calculate the equivalent constant thermal resistance. Using the equivalent constant thermal resistance of intumescent coatings, the calculated steel temperatures agree well with the test data in the range of the limiting temperatures from 400°C to 600°C. The procedure needs no complex computation and is recommended for practical usage. The equivalent constant thermal resistance could be used to quantify the insulation capacity of intumescent coatings.