Top

The International Journal of Advanced Manufacturing Technology

Published in:

31-08-2022 | ORIGINAL ARTICLE

Characteristics of grinding force and Kevlar deformation of novel body-armor-like abrasive tool

Authors: Yebing Tian, Chengjin Tian, Jinguo Han, Atul Babbar, Bing Liu

Published in: The International Journal of Advanced Manufacturing Technology | Issue 3-4/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

In the present study, a novel body-armor-like abrasive tool (BAAT) was designed with the “particle cluster” effect to realize a high-shear and low-pressure grinding. The finite element method (FEM) was utilized to analyze the interplay of the abrasive layer and the micro convex peak (MCP) of the workpiece during the grinding process with the BAAT. An experimental platform was established to explore the high-shear and low-pressure grinding phenomenon and verify the simulation results. The simulation results showed that the BAAT formed a “particle cluster” effect when contacting MCP. The ratio of the tangential force and the normal force was greater than 0.33, which was identical to the experimental results. The BAAT demonstrated the strongest hindrance to the MCP. In the absence of Kevlar, the degree of energy dissipation was lower compared to the BAAT. The kinetic energy dissipation of the MCP was the smallest without abrasive particles. The maximum displacement of the Kevlar in the case of Kevlar was only 4.85 mm. The displacement of Kevlar in the BAAT was 1.81 mm. The degree of decline had been reduced by 62.6%. Comparing the speed of the MCP, the speed least dropped when only Kevlar existed. The trend of speed variation coincided well with that of kinetic energy.

previous article Numerical investigation of machining of SiC/Al matrix composites by a coupled SPH and FEM

next article Optimization of EDM process parameters based on variable-fidelity surrogate model

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Tian Y, Zhong Z, Rawat R (2015) Comparative study on grinding of thin-walled and honeycomb-structured components with two CBN wheels. Int J Adv Manuf Tech 81:1097–1108. https://doi.org/10.1007/s00170-015-7114-2CrossRef

Zhu Z, Chen Z, Zhang Y (2021) A novel polishing technology for leading and trailing edges of aero-engine blade. Int J Adv Manuf Tech 116(5):1871–1880. https://doi.org/10.1007/s00170-021-07574-6CrossRef

Tian Y, Li L, Han J, Fan Z, Liu K (2021) Development of novel high shear and low-pressure grinding tool with flexible composite. Mater Manuf Process 36(4):479–487. https://doi.org/10.1080/10426914.2020.1843673CrossRef

Wu C, Li B, Liu Y, Liang S (2017) Surface roughness modeling for grinding of silicon carbide ceramics considering co-existence of brittleness and ductility. Int J Mech Sci 133:167–177. https://doi.org/10.1016/j.ijmecsci.2017.07.061CrossRef

Bing LI, Yebing TI, Jinguo HA, Linguang LI, Zhiqiang GU, Xintao HU (2021) Development of a new high-shear and low-pressure grinding wheel and its grinding characteristics for Inconel718 alloy. Chinese J Aeronaut, in press

Zhang Y, Li C, Ji H, Yang X, Yang M, Jia D, Zhang X, Li R, Wang J (2017) Analysis of grinding mechanics and improved predictive force model based on material removal and plastic-stacking mechanisms. Int J Mach Tool Manu 122:81–97. https://doi.org/10.1016/j.ijmachtools.2017.06.002CrossRef

Yu H, Lyu Y, Wang J, Wang X (2018) A biomimetic engineered grinding wheel inspired by phyllotaxis theory. J Mater Process Tech 251:267–281. https://doi.org/10.1016/j.jmatprotec.2017.08.041CrossRef

Rabiey M, Tawakoli T, Wegener K (2009) The effect of special structured electroplated CBN wheel in dry grinding of 100cr6. Adv Mater Res 76–78:119–124. https://doi.org/10.4028/www.scientific.net/AMR.76-78.119CrossRef

Walter C, Komischke T, Kuster F, Wegener K (2014) Laser-structured grinding tools-generation of prototype patterns and performance evaluation. J Mater Process Tech 214(4):951–961. https://doi.org/10.1016/j.jmatprotec.2013.11.015CrossRef

10.

Naik DN, Mathew NT, Vijayaraghavan L (2019) Wear of electroplated super abrasive CBN wheel during grinding of Inconel 718 super alloy. J Manuf Process 43:1–8. https://doi.org/10.1016/j.jmapro.2019.04.033CrossRef

11.

Qu M, Jin T, Xie G, Cai R (2020) Developing a novel binderless diamond grinding wheel with femtosecond laser ablation and evaluating its performance in grinding soft and brittle materials. J Mater Process Tech 275:116359. https://doi.org/10.1016/j.jmatprotec.2019.116359CrossRef

12.

Mao C, Cai P, Hu Y, Zhong Y, Wei J, Bi Z, Jiang Y, Xiao L, Zhang M (2021) Effect of laser-discrete-quenching on bonding properties of electroplated grinding wheel with AISI 1045 steel substrate and nickel bond. Chinese J Aeronaut 34(6):79–89. https://doi.org/10.1016/j.cja.2020.09.010CrossRef

13.

Cao Y, Yin J, Ding W, Xu J (2021) Alumina abrasive wheel wear in ultrasonic vibration-assisted creep-feed grinding of Inconel 718 nickel-based superalloy. J Mater Process Tech 297:117241. https://doi.org/10.1016/j.jmatprotec.2021.117241CrossRef

14.

Huang J, Lu J, Wang Y, Ma Z (2021) Fabrication of porous structure vitrified bond diamond grinding wheel via direct ink writing. Ceram Int 47(24):34050–34058. https://doi.org/10.1016/j.ceramint.2021.08.314CrossRef

15.

Qilin LI, Kai DI, Weining LE, Jiajia CH, Qingshan HE, Zhenzhen CH (2021) Investigation on induction brazing of profiled CBN wheel for grinding of Ti-6Al-4V. Chinese J Aeronaut 34(4):QA 132–139. https://doi.org/10.1016/j.cja.2020.07.040

16.

Ghosh G, Sidpara A, Bandyopadhyay PP (2021) Theoretical and experimental investigation of material removal rate in shape adaptive grinding of HVOF sprayed WC-Co coating. Precis Eng 72:627–639. https://doi.org/10.1016/j.cja.2020.07.040

17.

Zhou K, Xiao G, Xu J, Huang Y (2021) Material removal behavior of Cf/SiC ceramic matrix composites as a function of abrasive wear during diamond abrasive belt grinding. Wear 486–487:204101. https://doi.org/10.1016/j.wear.2021.204101CrossRef

18.

Hoffman R (2000) Discontinuous and dilatant viscosity behavior in concentrated suspensions. I. Observation of a flow instability. Trans Soc Rheol 16:155–173. https://doi.org/10.1122/1.549250

19.

Bossis G, Brady JF (1989) The rheology of Brownian suspensions. J Chem Phys 91(3):1866–1866. https://doi.org/10.1063/1.457091CrossRef

20.

Brady JF, Bossis G (1988) Stokesian dynamics. Annu Rev Fluid Mech 20(1):111–157. https://doi.org/10.1146/annurev.fl.20.010188.000551CrossRef

21.

Gürgen S, Sert A (2019) polishing operation of a steel bar in a shear thickening fluid medium. Compos Part B-Eng 175:107127. https://doi.org/10.1016/j.compositesb.2019.107127CrossRef

22.

Liu L, Cai M, Liu X, Zhao Z, Chen W (2020) Ballistic impact performance of multiphase STF impregnated kevlar fabrics in aeroengine containment. Thin-Wall Struct 157(2):107103. https://doi.org/10.1016/j.tws.2020.107103CrossRef

23.

Haris A, Lee HP, Tay TE, Tan V (2015) Shear thickening fluid impregnated ballistic fabric composites for shock wave mitigation. Int J Impact Eng 80(12):143–151. https://doi.org/10.1016/j.ijimpeng.2015.02.008CrossRef

24.

Sen S, Noushad B, Shaw A. Deb A (2019) Numerical investigation of ballistic performance of shear thickening fluid (STF)-Kevlar composite. Int J Mech Sci 164:105174. https://doi.org/10.1016/j.ijmecsci.2019.105174

25.

Tian Y, Li L, Fan S, Guo Q, Cheng X (2020) A novel high-shear and low-pressure grinding method using specially developed abrasive tools. P I Mech Eng B-J Eng 235(1–2):095440542094910. https://doi.org/10.1177/0954405420949106CrossRef

26.

Tian Y, Li L, Liu B, Han J, Fan Z (2020) Experimental investigation on high-shear and low-pressure grinding process for Inconel718 superalloy. Int J Adv Manuf Tech 107(7):3425–3435. https://doi.org/10.1007/s00170-020-05284-zCrossRef

27.

Tian C, Han J, Tian Y, Liu B, Gu Z, Hu X (2021) Simulation analysis of cluster effect of high-shear low-pressure grinding with flexible abrasive tools. Micromachines-BASEL 12(7):827. https://doi.org/10.3390/mi12070827CrossRef

Title: Characteristics of grinding force and Kevlar deformation of novel body-armor-like abrasive tool
Authors: Yebing Tian
Chengjin Tian
Jinguo Han
Atul Babbar
Bing Liu
Publication date: 31-08-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 3-4/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-10033-5

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 3-4/2022

Microstructure and corrosion behavior of friction-surfaced 304L austenitic stainless steels

Online chatter monitor system based on rapid detection method and wireless communication

Numerical simulation of DC casting of large-size rare earth magnesium alloy ingot under low-frequency electromagnetic field

Optimization of the parameters of the selective laser sintering for the formation of PA12 samples by the Taguchi method

Numerical investigation of surface textural dimples of titanium alloy subjected to laser shock processing

Surface quality study of AZ31B Mg alloy in electric pules-ultrasonic assisted incremental sheet forming

Premium Partners