Skip to main content
Top
Published in: The International Journal of Advanced Manufacturing Technology 11-12/2020

10-11-2020 | ORIGINAL ARTICLE

Chatter detection in high-speed milling processes based on ON-LSTM and PBT

Authors: Fei Shi, Hongrui Cao, Yuke Wang, Boyuan Feng, Yufei Ding

Published in: The International Journal of Advanced Manufacturing Technology | Issue 11-12/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Chatter is a kind of self-excited vibration which frequently occurs in high-speed milling processes, which induces severe damage to both spindle tools and workpieces. In this paper, we introduce a new chatter detection technique using ordered-neurons long short-term memory (ON-LSTM) and population based training (PBT). First, we conduct a large number of milling experiments on a computer numerical control (CNC) milling machine with 4 accelerometers to get the dataset and employ vanilla LSTM for chatter detection. Then, to interpret the performance on time series of recurrent neural networks (RNN), a variation of LSTM named ON-LSTM is applied to chatter detection and a hyperparameter tuning method PBT is used for training. Finally, we compare the trained ON-LSTM with the time-frequency spectrum of the original signals obtained by short-time Fourier transform (STFT), and they show a certain degree of consistency.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tools Manuf 51(5):363–376. ElsevierCrossRef Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tools Manuf 51(5):363–376. ElsevierCrossRef
2.
go back to reference Cao H, Zhang X, Chen X (2017) The concept and progress of intelligent spindles: a review. Int J Mach Tools Manuf 112:21–52. ElsevierCrossRef Cao H, Zhang X, Chen X (2017) The concept and progress of intelligent spindles: a review. Int J Mach Tools Manuf 112:21–52. ElsevierCrossRef
3.
go back to reference Ding Y, Zhu L, Zhang X, Ding H (2010) A full-discretization method for prediction of milling stability. Int J Mach Tools Manuf 50(5):502–509. ElsevierCrossRef Ding Y, Zhu L, Zhang X, Ding H (2010) A full-discretization method for prediction of milling stability. Int J Mach Tools Manuf 50(5):502–509. ElsevierCrossRef
4.
go back to reference Zhang Z, Li H, Meng G, Tu X, Cheng C (2016) Chatter detection in milling process based on the energy entropy of VMD and WPD. Int J Mach Tools Manuf 108:106–112. ElsevierCrossRef Zhang Z, Li H, Meng G, Tu X, Cheng C (2016) Chatter detection in milling process based on the energy entropy of VMD and WPD. Int J Mach Tools Manuf 108:106–112. ElsevierCrossRef
5.
go back to reference Shi F, Cao H, Zhang X, Chen X (2019) A chatter mitigation technique in milling based on H\(\infty \)-ADDPMS and piezoelectric stack actuators. Int J Adv Manuf Technol 101(9–12):2233–2248. SpringerCrossRef Shi F, Cao H, Zhang X, Chen X (2019) A chatter mitigation technique in milling based on H\(\infty \)-ADDPMS and piezoelectric stack actuators. Int J Adv Manuf Technol 101(9–12):2233–2248. SpringerCrossRef
6.
go back to reference Xi S, Cao H, Zhang X, Chen X (2019) Zoom synchrosqueezing transform-based chatter identification in the milling process. Int J Adv Manuf Technol 101(5–8):1197–1213. SpringerCrossRef Xi S, Cao H, Zhang X, Chen X (2019) Zoom synchrosqueezing transform-based chatter identification in the milling process. Int J Adv Manuf Technol 101(5–8):1197–1213. SpringerCrossRef
7.
go back to reference Wan M, Liang XY, Yang Y, Zhang WH (2020) Suppressing vibrations in milling-trimming process of the plate-like workpiece by optimizing the location of vibration absorber. J Mater Process Technol 278:116499. ElsevierCrossRef Wan M, Liang XY, Yang Y, Zhang WH (2020) Suppressing vibrations in milling-trimming process of the plate-like workpiece by optimizing the location of vibration absorber. J Mater Process Technol 278:116499. ElsevierCrossRef
8.
go back to reference Cao H, Yue Y, Chen X, Zhang X (2018) Chatter detection based on synchrosqueezing transform and statistical indicators in milling process. Int J Adv Manuf Technol 95(1–4):961–972. SpringerCrossRef Cao H, Yue Y, Chen X, Zhang X (2018) Chatter detection based on synchrosqueezing transform and statistical indicators in milling process. Int J Adv Manuf Technol 95(1–4):961–972. SpringerCrossRef
9.
go back to reference Altintas Y, Chan PK (1992) In-process detection and suppression of chatter in milling. Int J Mach Tools Manuf 32(3):329–347. ElsevierCrossRef Altintas Y, Chan PK (1992) In-process detection and suppression of chatter in milling. Int J Mach Tools Manuf 32(3):329–347. ElsevierCrossRef
10.
go back to reference Cao H, Yue Y, Chen X, Zhang X (2017) Chatter detection in milling process based on synchrosqueezing transform of sound signals. Int J Adv Manuf Technol 89(9–12):2747–2755. SpringerCrossRef Cao H, Yue Y, Chen X, Zhang X (2017) Chatter detection in milling process based on synchrosqueezing transform of sound signals. Int J Adv Manuf Technol 89(9–12):2747–2755. SpringerCrossRef
11.
go back to reference Sun Y, Zhuang C, Xiong Z (2015) A scale factor-based interpolated DFT for chatter frequency estimation. IEEE Trans Instrum Meas 64(10):2666–2678. IEEECrossRef Sun Y, Zhuang C, Xiong Z (2015) A scale factor-based interpolated DFT for chatter frequency estimation. IEEE Trans Instrum Meas 64(10):2666–2678. IEEECrossRef
12.
go back to reference Tansel I, Wang X, Chen P, Yenilmez A, Ozcelik B (2006) Transformations in machining. Part 2. Evaluation of machining quality and detection of chatter in turning by using s-transformation. Int J Mach Tools Manuf 46(1):43–50. ElsevierCrossRef Tansel I, Wang X, Chen P, Yenilmez A, Ozcelik B (2006) Transformations in machining. Part 2. Evaluation of machining quality and detection of chatter in turning by using s-transformation. Int J Mach Tools Manuf 46(1):43–50. ElsevierCrossRef
13.
go back to reference Ma L, Melkote SN, Castle JB (2013) A model-based computationally efficient method for on-line detection of chatter in milling J Manuf Sci Eng 135(3). American Society of Mechanical Engineers Digital Collection Ma L, Melkote SN, Castle JB (2013) A model-based computationally efficient method for on-line detection of chatter in milling J Manuf Sci Eng 135(3). American Society of Mechanical Engineers Digital Collection
14.
go back to reference Hynynen KM, Ratava J, Lindh T, Rikkonen M, Ryynänen V, Lohtander M, Varis J (2014) Chatter detection in turning processes using coherence of acceleration and audio signals. J Manuf Sci Eng 136(4). American Society of Mechanical Engineers Digital Collection Hynynen KM, Ratava J, Lindh T, Rikkonen M, Ryynänen V, Lohtander M, Varis J (2014) Chatter detection in turning processes using coherence of acceleration and audio signals. J Manuf Sci Eng 136(4). American Society of Mechanical Engineers Digital Collection
15.
go back to reference Cao H, Zhou K, Chen X (2015) Chatter identification in end milling process based on EEMD and nonlinear dimensionless indicators. Int J Mach Tools Manuf 92:52–59. ElsevierCrossRef Cao H, Zhou K, Chen X (2015) Chatter identification in end milling process based on EEMD and nonlinear dimensionless indicators. Int J Mach Tools Manuf 92:52–59. ElsevierCrossRef
16.
go back to reference Nair U, Krishna BM, Namboothiri VNN, Nampoori VPN (2010) Permutation entropy based real-time chatter detection using audio signal in turning process. Int J Adv Manuf Technol 46(1–4):61–68CrossRef Nair U, Krishna BM, Namboothiri VNN, Nampoori VPN (2010) Permutation entropy based real-time chatter detection using audio signal in turning process. Int J Adv Manuf Technol 46(1–4):61–68CrossRef
17.
go back to reference Gradišek J, Baus A, Govekar E, Klocke F, Grabec I (2003) Automatic chatter detection in grinding. Int J Mach Tools Manuf 43(14):1397–1403. ElsevierCrossRef Gradišek J, Baus A, Govekar E, Klocke F, Grabec I (2003) Automatic chatter detection in grinding. Int J Mach Tools Manuf 43(14):1397–1403. ElsevierCrossRef
18.
go back to reference Pérez-Canales D, Álvarez-Ramírez J, Jáuregui-Correa JC, Vela-Martínez L, Herrera-Ruiz G (2011) Identification of dynamic instabilities in machining process using the approximate entropy method. Int J Mach Tools Manuf 51(6):556–564. ElsevierCrossRef Pérez-Canales D, Álvarez-Ramírez J, Jáuregui-Correa JC, Vela-Martínez L, Herrera-Ruiz G (2011) Identification of dynamic instabilities in machining process using the approximate entropy method. Int J Mach Tools Manuf 51(6):556–564. ElsevierCrossRef
19.
go back to reference Kuljanic E, Totis G, Sortino M (2009) Development of an intelligent multisensor chatter detection system in milling. Mech Syst Signal Process 23(5):1704–1718. ElsevierCrossRef Kuljanic E, Totis G, Sortino M (2009) Development of an intelligent multisensor chatter detection system in milling. Mech Syst Signal Process 23(5):1704–1718. ElsevierCrossRef
20.
go back to reference Cao H, Zhou K, Chen X, Zhang X (2017) Early chatter detection in end milling based on multi-feature fusion and 3σ criterion. Int J Adv Manuf Technol 92(9–12):4387–4397. SpringerCrossRef Cao H, Zhou K, Chen X, Zhang X (2017) Early chatter detection in end milling based on multi-feature fusion and 3σ criterion. Int J Adv Manuf Technol 92(9–12):4387–4397. SpringerCrossRef
21.
go back to reference Devillez A, Dudzinski D (2007) Tool vibration detection with eddy current sensors in machining process and computation of stability lobes using fuzzy classifiers. Mechanical Systems and Signal Processing 21 (1):441–456. ElsevierCrossRef Devillez A, Dudzinski D (2007) Tool vibration detection with eddy current sensors in machining process and computation of stability lobes using fuzzy classifiers. Mechanical Systems and Signal Processing 21 (1):441–456. ElsevierCrossRef
22.
go back to reference Hochreiter S, Schmidhuber J (1997) Long short-term memory. Neural Computation 9 (8):1735–1780. MIT PressCrossRef Hochreiter S, Schmidhuber J (1997) Long short-term memory. Neural Computation 9 (8):1735–1780. MIT PressCrossRef
23.
go back to reference Graves A, Schmidhuber J (2005) Framewise phoneme classification with bidirectional LSTM and other neural network architectures. Neural Networks 18(5–6):602–610. ElsevierCrossRef Graves A, Schmidhuber J (2005) Framewise phoneme classification with bidirectional LSTM and other neural network architectures. Neural Networks 18(5–6):602–610. ElsevierCrossRef
24.
go back to reference Greff K, Srivastava RK, Koutník J, Steunebrink BR, Schmidhuber J (2016) LSTM: a search space odyssey. IEEE Transactions on Neural Networks and Learning Systems 28(10):2222–2232. IEEEMathSciNetCrossRef Greff K, Srivastava RK, Koutník J, Steunebrink BR, Schmidhuber J (2016) LSTM: a search space odyssey. IEEE Transactions on Neural Networks and Learning Systems 28(10):2222–2232. IEEEMathSciNetCrossRef
25.
go back to reference Doetsch P, Kozielski M, Ney H (2014) Fast and robust training of recurrent neural networks for offline handwriting recognition. In: 2014 14th international conference on frontiers in handwriting recognition. IEEE, pp 279–284 Doetsch P, Kozielski M, Ney H (2014) Fast and robust training of recurrent neural networks for offline handwriting recognition. In: 2014 14th international conference on frontiers in handwriting recognition. IEEE, pp 279–284
26.
27.
go back to reference Zaremba W, Sutskever I, Vinyals O (2014) Recurrent neural network regularization. arXiv:1409.2329 Zaremba W, Sutskever I, Vinyals O (2014) Recurrent neural network regularization. arXiv:1409.​2329
28.
go back to reference Luong MT, Sutskever I, Le QV, Vinyals O, Zaremba W (2014) Addressing the rare word problem in neural machine translation. arXiv:1410.8206 Luong MT, Sutskever I, Le QV, Vinyals O, Zaremba W (2014) Addressing the rare word problem in neural machine translation. arXiv:1410.​8206
29.
go back to reference Fan Y, Qian Y, Xie FL, Soong FK (2014) TTS synthesis with bidirectional LSTM based recurrent neural networks. In: Fifteenth annual conference of the international speech communication association Fan Y, Qian Y, Xie FL, Soong FK (2014) TTS synthesis with bidirectional LSTM based recurrent neural networks. In: Fifteenth annual conference of the international speech communication association
30.
go back to reference Shen Y, Tan S, Sordoni A, Courville A (2018) Ordered neurons: Integrating tree structures into recurrent neural networks. arXiv:1810.09536 Shen Y, Tan S, Sordoni A, Courville A (2018) Ordered neurons: Integrating tree structures into recurrent neural networks. arXiv:1810.​09536
31.
go back to reference Jaderberg M, Dalibard V, Osindero S, Czarnecki WM, Donahue J, Razavi A, Vinyals O, Green T, Dunning I, Simonyan K, et al. (2017) Population based training of neural networks. arXiv:1711.09846 Jaderberg M, Dalibard V, Osindero S, Czarnecki WM, Donahue J, Razavi A, Vinyals O, Green T, Dunning I, Simonyan K, et al. (2017) Population based training of neural networks. arXiv:1711.​09846
32.
go back to reference Patel B, Mann B, Young K (2008) Uncharted islands of chatter instability in milling. Int J Mach Tools Manuf 48(1):124–134. ElsevierCrossRef Patel B, Mann B, Young K (2008) Uncharted islands of chatter instability in milling. Int J Mach Tools Manuf 48(1):124–134. ElsevierCrossRef
Metadata
Title
Chatter detection in high-speed milling processes based on ON-LSTM and PBT
Authors
Fei Shi
Hongrui Cao
Yuke Wang
Boyuan Feng
Yufei Ding
Publication date
10-11-2020
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 11-12/2020
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-06292-9

Other articles of this Issue 11-12/2020

The International Journal of Advanced Manufacturing Technology 11-12/2020 Go to the issue

Premium Partners