Top

Published in:

2016 | OriginalPaper | Chapter

Clay Products Convective Drying: Foundations, Modeling and Applications

Authors : A. G. Barbosa de Lima, J. Barbosa da Silva, G. S. Almeida, J. J. S. Nascimento, F. V. S. Tavares, V. S. Silva

Published in: Drying and Energy Technologies

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

This chapter briefly focuses on the theory and applications of drying process with particular reference to wet clay product. Herein, a modeling based on the heat and liquid diffusion theories including dimensions variations and hygro-thermal-elastic stress analysis, and the mathematical formalism to obtain the numerical solution of the governing equations using finite-volume method are presented. The model considers constant thermo-physical properties and convective boundary conditions at the surface of the solid. Applications have been done to ceramic hollow brick. Predicted results of the average moisture content, surface temperature, and moisture content, temperature and stress distributions within the porous solids are shown and analyzed, and for some drying situations they are compared with experimental drying data of the average moisture content and surface temperature of the brick along the continuous drying process.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

previous chapter Intermittent Drying: Fundamentals, Modeling and Applications

next chapter Use of Ultrasound in the Distilled Water Pretreament and Convective Drying of Pineapple

Callister Jr, W.D., Rethwisch, D.G.: Fundamentals of materials science and engineering: an integrated approach, 3rd edn. Wiley, New York (2008)

Callister Jr, W.D.: Materials science and engineering an introduction, 7th edn. Wiley, New York (2007)

Brosnan, D.A., Robinson, G.C.: Introduction to drying of ceramics. The American Ceramic Society, Westerville (2003)

Hasatani, M., Itaya, Y.: Modeling of strain-stress behavior for advanced drying. In: International Drying Symposium (Drying’96), vol. A, pp. 27–39. Krakow, Poland (1996)

Itaya, Y., Hasatani, M.: R & D needs-drying ceramics. Drying Technol. 14(6), 1301–1313 (1996)CrossRef

Reed, J.S.: Principles of ceramics processing. Wiley, New York (1995)

Sander, A., Skanki, D., Nenad, B.: Heat and mass transfer models in convective drying of clay slabs. Ceramics Inter. 29, 641–643 (2003)CrossRef

Ketelaars, A.A.J., Jomaa, W., Puiggali, J.R., Coumans, W.J.: Drying shrinkage and stress. In: International Drying Symposium (Drying’92), vol A, pp. 293–303 (1992)

Nascimento, J.J.S., Mederos, B.J.T., Belo, F.A., Lima, A.G.B.: Mass transport with shrinkage inside parallelepiped solids. Información Tecnológica 16(1), 35–41 (2005). (In Spanish)CrossRef

10.

Nascimento, J.J.S., Lima, A.G.B., Teruel, B.J., Belo, F.A.: Heat and mass transfer with shrinkage during the ceramic bricks drying. Información Tecnológica 17(6), 125–132 (2006). (In Spanish)CrossRef

11.

Silva, J.B., Almeida, G.S., Lima, W.C.P.B., Neves, G.A., Lima, A.G.B.: Heat and mass diffusion including shrinkage and hygrothermal stress during drying of holed ceramics bricks. Def. Diff. Forum 312–315, 971–976 (2011)CrossRef

12.

Silva, W.P., Farias, V.S.O., Neves, G.A., Lima, A.G.B.: Modeling of water transport in roof tiles by removal of moisture at isothermal conditions. Heat Mass Transf. 48(5), 809–821 (2012)CrossRef

13.

van der Zanden, A.J.J., Schoenmakers, A.M.E., Kerkof, P.J.A.M.: Isothermal vapour and liquid transport inside clay during drying. Drying Technol. 14(3–4), 647–676 (1996)CrossRef

14.

Su, S.: Modeling of multi-phase moisture transfer and induced stress in drying clay brick. Appl. Clay Sci. 12, 189–207 (1997)CrossRef

15.

van der Zanden, A.J.J.: Modelling and simulating simultaneous liquid and vapour transport in partially saturated porous materials. In: Mathematical Modeling and Numerical Techniques in Drying Technology. Marcel Dekker, Inc., New York (1997)

16.

Itaya, Y., Taniguchi, S., Hasatani, M.: A Numerical study of transient deformation and stress behavior of a clay slab during drying. Drying Technol. 15(1), 1–21 (1997)CrossRef

17.

Itaya, Y., Mori, S., Hasatani, M.: Effect of intermittent heating on drying-induced strain-stress of molded clay. In: International Drying Symposium (Drying’98), vol. A, pp. 240–247 (1998)

18.

Augier, F., Coumans, W.J., A. Hugget, A., Kaasschieter, E.F.: On the risk of cracking in clay drying. In: International Drying Symposium (Drying’2000), CD ROM (2000)

19.

Musielak, G.: Clay fracturing during drying. In: International Drying Symposium (Drying’2000), 1, CD ROM (2000)

20.

Augier, F., Coumans, W.J., Hugget, A., Kaasschieter, E.F.: On the risk of cracking in clay drying. Chem. Eng. J. 86, 133–138 (2002)CrossRef

21.

Banaszak, J., Kowalski, S.: Shrinkage and stress in viscoelastic cylinder in drying. In: International Drying Symposium (Drying’2000), 1, CD ROM (2000)

22.

Kroes, B., Coumans, W.J., Kerkhof, P.J.A.M.: Drying behavior of deformable porous media: a mechanistic approach to clay drying. In: International Drying Symposium (Drying’96), vol. A, pp. 159–174. Krakow, Poland (1996)

23.

Silva, J.B.: Simulation and Experimentation of the Drying of Drained Ceramic Bricks. Doctorate Thesis, Process Engineering, Federal University of Campina Grande, Paraíba, Brazil 174 (2009). (In Portuguese)

24.

Almeida, G. S., Barbosa Fernandes, M.A.F., Ferreira Fernandes, J.N., G. Araújo Neves, G., Barbosa de Lima, W.M.P., Barbosa de Lima, A.G.B.: Drying of industrial ceramic bricks: An experimental investigation in oven. Def. Diff. Forum 353, 116–120 (2014)

25.

Silva, J.B., Almeida, G.S., Neves, G.A., Lima, W.C.P.B., Farias Neto, S.R., Lima, A.G.B.: Heat and mass transfer and volume variations during drying of industrial ceramic bricks: an experimental investigation. Def. Diff. Forum 326–328, 267–272 (2012)

26.

Almeida,G.S.: Simulation and experimentation of red ceramics drying in industrial thermal systems. Doctorate Thesis, Process Engineering, Federal University of Campina Grande, Paraíba, Brazil (2008). (In Portuguese)

27.

Avelino, D.O., Nascimento, J.J.S., Lima, A.G.B., Simulation of the heat and mass transport during drying of holed ceramic bricks. In: 8o Congresso Iberoamericano de Engenharia Mecânica (CIBIM 2007), Cusco, Peru CD-ROM (2007). (In Portuguese)

28.

Batista, V.R.J., Nascimento, J.S., Lima, A.G.B.: Drying and firing of common and holed ceramic bricks including dimensions variations and structural damages. Revista Eletrônica de Materiais e Processos 3(1), 46–61 (2008). (In Portuguese)

29.

Batista, V.R., Nascimento, J.J.S., Lima, A.G.B.: Drying and volumetric retraction of solid and hollow ceramic bricks: a theoretical and experimental investigation. Revista Matéria 14(4), 1088–1100 (2009). (In Portuguese)CrossRef

30.

Nicolau, V.P., Lehmkuhl, W.A., Kawaguti, W.M., Dadam, A.P., Hartke, R.F., Jahn, T.G.: Numerical analysis of a continuous dryer used in red ceramic industry. In: III National Congress of Mechanical Engineering (CONEM 2004), pp. 1–10. Belém, Brazil (2004). (In Portuguese)

31.

Santana, E.W.F.: Evaluation of drying and firing of ceramic plates. Master Dissertation in Science and Materials Engineering, Federal University of Campina Grande, Campina Grande, Brazil (2006). (In Portuguese)

32.

Santos, G.M.: Study of thermal behavior of a tunnel kiln applied to red ceramic industry. Master Dissertation in Mechanical Engineering, Federal University of Santa Catarina, Florianópolis, Brazil (2001). (In Portuguese)

33.

Nishikawa, T., Gao, T., Hibi, M., Takatsu, M., Ogawa, M.: Heat transmission during thermal shock testing of ceramics. J. Mater. Sci. 29, 213–219 (1994)CrossRef

34.

Cadé, M.A., Nascimento, J.J.S., Lima, A.G.B.: Drying of holed ceramic bricks: an approach by finite-volumes. Revista Matéria 10(3), 443–453 (2005). (In Portuguese)MATH

35.

Farias, V.S.O., Silva, W.P., Silva, C.M.D.P., Lima, A.G.B.: Three-dimensional diffusion in arbitrary domain using generalized coordinates for the boundary condition of the first kind: application in drying. Def. Diff. Forum 326–328, 120–125 (2012)CrossRef

36.

Velthuis, J.F.M.: Simulation model for industrial dryers: reduction of drying times of ceramics & saving energy, In: International Drying Symposium (Drying’96), vol. B, pp. 1323–1328. Krakow, Poland (1996)

37.

Recco, G.: Study to utilization of thermal energy from ceramic kiln to ceramic drying. Cerâmica Industrial 13(3), 23–27 (2008). (In Portuguese)

38.

Lehmkuhl, W.A.: Numerical and experimental analyses of a continuous dryer used in red ceramic industry. Master Dissertation in Mechanical Engineering, Federal University of de Santa Catarina, Florianópolis, Brazil (2004). (In Portuguese)

39.

Hartke, R. F.: Numerical analysis of a continuous dryer used in red ceramic industry. In: 10th Brazilian Congress of Thermal Sciences and Engineering (ENCIT 2004), Rio de Janeiro, Brazil (2004). (In Portuguese)

40.

Nicolau, V.P., Hartke, R.F., Jahn, T.G., Lehmkuhl, W.A.: Numerical and experimental analyses of a intermittent kiln to firing of ceramic products. In: National Congress of Mechanical Engineering (CONEM 2002), João Pessoa, pp. 1–10. Brazil (2002). (In Portuguese)

41.

Almeida, G.S., Silva, J.B., Silva, C.J., Swarnakar, R., Neves, G.A., Lima, A.G.B.: Heat and mass transport in an industrial tunnel dryer: modeling and simulation applied to hollow bricks. Appl. Thermal Eng. 55(1–2), 78–86 (2013)CrossRef

42.

Strumillo, C., Kudra, T.: Drying: principles, science and design. Gordon and Breach Science Publishers, New York (1986)

43.

Brooker, D.B., Bakker-Arkema, F.W., Hall, C.W.: Drying and storage of grains and oilseeds. AVI Book, New York (1992)

44.

Fortes, M., Okos, R.: Drying theories: their bases and limitations as applied to foods and grains . In: Mujumdar, A. (eds.) Advances in Drying. Hemisphere Publishing Corporation, Washington, vol. 1, pp. 119–154 (1980)

45.

Keum, Y.T., Jeong, J.H., Auh, K.H.: Finite-element simulation of ceramic drying processes. Model. Simul. Mater. Sci. Eng. 8, 541–556 (2000)CrossRef

46.

Keum, Y.T., Kim, J.H., Ghoo, B.Y.: Computer aided design of electric insulator. J. Ceramic Process. Res. 1(1), 74–79 (2000)

47.

Keum, Y.T., Oh, W.J.: Finite element simulation of a ceramic drying process considering pore shape and porosity. Model. Simul. Mater. Sci. Eng. 13, 225–237 (2005)CrossRef

48.

Timoshenko, S.P., Goodier, J.N.: Theory of Elasticity. Guanabara Dois S.A., Rio de Janeiro (1980). (In portuguese)

49.

Itaya, Y., Kobayashi, T., Hayakawa, K.: Three-dimensional heat and moisture transfer with viscoelastic strai-stress formation in composite food during drying. Int. J. Heat Mass Transf. 38(7), 1173–1185 (1995)CrossRefMATH

50.

Versteeg, H.K., Malalasekera, W.: An introduction to computational fluid dynamics: the finite method. Prentice Hall, London (1995)

51.

Maliska, C.R.: Computational heat transfer and fluid mechanics. LTC-Livros Técnicos e Científicos Editora S.A, Rio de Janeiro (2004). (In Portuguese)

52.

Patankar, S.V.: Numerical heat transfer and fluid flow. Hemisphere Publishing Corporation, New York (1980)MATH

53.

Hasatani, M., Itaya, Y.: Deformation characteristic of ceramics during drying. In: International Drying Symposium (Drying’92), vol. A, pp. 190–199. Montreal (1992a)

54.

Hasatani, M., Itaya, Y.: Effect of drying process on quality control in ceramic production. In: International Drying Symposium (Drying’92), vol. B, pp. 1181–1198. Montreal (1992b)

Title: Clay Products Convective Drying: Foundations, Modeling and Applications
Authors: A. G. Barbosa de Lima
J. Barbosa da Silva
G. S. Almeida
J. J. S. Nascimento
F. V. S. Tavares
V. S. Silva
Publisher: Springer International Publishing
Book: Drying and Energy Technologies
Print ISBN: 978-3-319-19766-1

Electronic ISBN: 978-3-319-19767-8

Copyright Year: 2016
DOI: https://doi.org/10.1007/978-3-319-19767-8_3

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Premium Partners