Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Computational Mechanics
Published in: Computational Mechanics 1/2014

01-07-2014 | Original Paper

Controlling vibrations of a cutting process using predictive control

Authors: Achim Fischer, Peter Eberhard

Published in: Computational Mechanics | Issue 1/2014

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Unwanted vibrations in machining are detrimental to the equipment and the quality of the result. Notably chatter vibrations due to the regenerative effect are difficult to control and limit the achievable results. Typically, active and passive means are employed to prevent chatter from happening. This work proposes a predictive control strategy that actively uses information about the system past to predict future disturbances. Using those predicitions allows to counter the regenerative effect more effectively. The strategy is tested in simulation and improves the dynamic stability of the system greatly. It is robust with respect to quantitative errors in the disturbance predictions.
previous article Calibration and validation of coarse-grained models of atomic systems: application to semiconductor manufacturing
next article Implementation of a thermomechanical model for the simulation of selective laser melting

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
Altintas Y (2012) Manufacturing automation. Cambridge University Press, Cambridge
2.
Ambrósio JAC (2009) Distributed deformation: a finite element method. In: Ambrósio JAC, Eberhard P (eds) Advanced design of mechanical systems: from analysis to optimization. Springer, Berlin, pp 351–374
3.
4.
Armarego EJ, Brown RH (1969) The machining of metals. Prentice-Hall, London
5.
Bayly PV, Halley JE, Mann BP, Davies MA (2003) Stability of interrupted cutting by temporal finite element analysis. J Manuf Sci Eng 125(2):220–225CrossRef
6.
Brecher C, Manoharan D, Ladra U, Köpken HG (2010) Chatter suppression with an active workpiece holder. Prod Eng 4(2–3):239–245CrossRef
7.
Fehr J (2011) Automated and error controlled model reduction in elastic multibody systems. Schriften aus dem Institut für Technische und Numerische Mechanik der Universität Stuttgart, Shaker Verlag, Aachen
8.
Fischer A, Eberhard P (2011) Simulation-based stability analysis of a thin-walled cylinder during turning with improvements using an adaptronic turning chisel. Arch Mech Eng 58(4):367–391
9.
10.
11.
Ganguli A, Deraemaeker A, Preumont A (2007) Regenerative chatter reduction by active damping control. J Sound Vib 300(3–5):847–862CrossRef
12.
Henninger C, Eberhard P (2005) Avoiding chatter by tuning the dynamics of the machine structure with a damped vibration absorber. In: Proceedings of the 5th Euromech Nonlinear Dynamics Conference, Eindhoven
13.
Insperger T, Stépán G (2011) Semi-discretization for time-delay systems. Springer, New YorkCrossRefMATH
14.
Kienzle O (1952) Die Bestimmung von Kräften und Leistungen and spanenden Werkzeugen und Werkzeugmaschinen (in German). Zeitschrift des Vereins Deutscher Ingenieure 94:299–305
15.
König W, Essel K, Witte L (1981) Specific cutting force data for metal-cutting. Verein Deutscher Eisen-hüttenleute, Düsseldorf
16.
Muske KR, Meadows ES, Rawlings JB (1994) The stability of constrained receding horizon control with State estimation. In: Proceedings of the 1994 American Control Conference, pp. 2837–2841
17.
Rawlings JB, Mayne DQ (2009) Model predictive control: theory and design. Nob Hill, Madison
18.
19.
Sims ND (2007) Vibration absorbers for chatter suppression: a new analytical tuning methodology. J Sound Vib 301(3–5):592–607CrossRef
20.
Stépán G (1998) Delay-differential equation models for machine tool chatter. In: Dynamics and chaos in manufacturing processes, pp. 165–192
21.
Tobias SA (1965) Machine-tool vibration. Blackie and Sons, London
22.
Tobias SA, Fishwick W (1958) Theory of regenerative machine tool chatter. Engineer 205:199–203
23.
Wallrapp O (1994) Standardization of flexible body modeling in multibody system codes, part I: Definition of standard input data. Mech Struct Mach 22(3):283–304CrossRefMathSciNet
Metadata
Title
Controlling vibrations of a cutting process using predictive control
Authors
Achim Fischer
Peter Eberhard
Publication date
01-07-2014
Publisher
Springer Berlin Heidelberg
Published in
Computational Mechanics / Issue 1/2014
Print ISSN: 0178-7675
Electronic ISSN: 1432-0924
DOI
https://doi.org/10.1007/s00466-014-1014-4

Other articles of this Issue 1/2014

Computational Mechanics 1/2014 Go to the issue

Original Paper

Product properties of a two-phase magneto-electric composite: Synthesis and numerical modeling

Preface

Special issue on modeling and simulation of advanced manufacturing processes

Original Paper

A reproducing kernel smooth contact formulation for metal forming simulations

Original Paper

Thermomechanical finite element simulations of selective electron beam melting processes: performance considerations

Original Paper

Toward robust and accurate contact solvers for large deformation applications: a remapping/adaptivity framework for mortar-based methods

Original Paper

Implementation of a thermomechanical model for the simulation of selective laser melting