Top

Cellulose

16-04-2024 | Original Research

Design and fabrication of bilayer polylactic acid @ secondary alkyl sulfonate/cellulose fabrics with asymmetric wettability for the electronic device packaging

Authors: Qian Zhai, Heng Zhang, Yang Cao, Xiaoming Qian, Dianwang Shi, Wenjie Xu

Published in: Cellulose

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Polylactic acid (PLA) fabric is a plant-based fibrous functional material that is considered promising for application in electronic device packaging due to its unique sustainability and safety characteristics. However, the hydrophobic properties of PLA fabric with a single structure hinder its liquid asymmetric wettability. In this work, bilayer polylactic acid@secondary alkyl sulfonate/cellulose (PLA@SAS/CE) fabrics were prepared with wettability and pore size gradients across the cross direction. A carding process was used to generate the cellulose layer, whereas a melt blowing process was used for preparing the PLA@SAS microfiber layer. The fabrics were then produced using a thermal composite process. The pore sizes of the obtained PLA@SAS microfiber layer could be tuned by air pressure, whereas the surface wetting capacity could be adjusted by altering the SAS mass concentration. By optimizing the wettability and pore size gradients, the resulting PLA@SAS/CE fabrics exhibited a high one-way transport capacity of 577.7 and a favorable liquid absorption rate of 54.0 mg/s, which demonstrated excellent asymmetric wettability. Moreover, the prepared PLA@SAS/CE fabric samples exhibited a sizeable breaking strength, excellent flexibility, and good printability, while demonstrated their potential in eco-friendly electronic device packaging.

Graphical abstract

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Available only for authorised users

Adekomaya O, Majozi T (2022) Sustainable application of biodegradable materials for thermal shield in electronic devices. J Mater Sci Eng B. https://doi.org/10.1016/j.mseb.2022.116197CrossRef

Babar AA, Miao DY, Ali N, Ding B (2018) Breathable and Colorful Cellulose Acetate-Based Nanofibrous Membranes for Directional Moisture Transport. ACS Appl Mater Interfaces 10(26):22866–22875. https://doi.org/10.1021/acsami.8b07393CrossRefPubMed

Bhanderi KK, Joshi JR, Patel JV (2023) Optimization process for glycolysis of poly (ethylene terephthalate) using bio-degradable & recyclable heterogeneous catalyst. J Indian Chem Soc 100(2):100904. https://doi.org/10.1016/j.jics.2023.100904CrossRef

Chandrasekaran V, Senthilkumar P, Sakthivel JC (2018) Study on moisture management properties of Micro-Pore Ring-Spun Viscose Yarn-plated knitted fabrics. J Text Inst 109(11):1458–1464. https://doi.org/10.1080/00405000.2018.1423884CrossRef

Chang L, Zhou YF, Dai K, Jiang L, Jerrams S, Ma JW, Chen SJ (2022) The effect of process parameters on the properties of elastic melt blown nonwovens: air pressure and DCD. J Appl Polym Sci 140(2):e53308. https://doi.org/10.1002/app.53308CrossRef

Chen JX, Mai JZ, Wang C, Lin YY, Miao DY, Lin YQ, Ding B (2021) Biomimetic Aligned Micro-/Nanofibrous Composite Membranes with Ultrafast Water Transport and Evaporation for Efficient Indoor Humidification. ACS Appl Mater Interfaces. https://doi.org/10.1021/acsami.1c20193CrossRefPubMedPubMedCentral

Chen F, Ba QX, Lu WC, Liu J, Wu XL, Ji ZL, Chang C (2023) Preparation of combined oleophobic fibre filters with pore size gradients and their high-efficiency removal of oil mist droplets. Sep Purif Technol 306(PB):122653. https://doi.org/10.1016/j.seppur.2022.122653CrossRef

Cheng NB, Miao DY, Wang XF, Wang Z, Ding B, Yu JY (2022) Review in functional textiles for personal rhermal and moisture comfort management. Journal of Textile Research 43 (10), 200–208. https://doi.org/10.13475/j.fzxb.20210401609

Dolzhikova VD, Bogdanova JG (2023) Influence of adsorption layers of polyelectrolytes on the wetting and modification of the polystyrene surface. Moscow Univ Chem Bull 6:331–337. https://doi.org/10.3103/S0027131423060044CrossRef

Edaes SF, de Souza BC (2020) Conventional Plastics’ Harmful Effects and Biological and Molecular Strategies for Biodegradable Plastics’ Production. Curr Biotechnol 9(4):242–254. https://doi.org/10.2174/2211550109999201113102157CrossRef

Gu YS, Wu J, Hu MM, Pi HH, Wang R, Zhang XQ (2021) Polylactic acid based Janus membranes with asymmetric wettability for directional moisture transport with enhanced UV protective capabilities. RSC Adv 12(1):32–41. https://doi.org/10.1039/D1RA07912CCrossRefPubMedPubMedCentral

Gulfam R, Chen Y (2022) Recent growth of wettability gradient surfaces: a review. Research 2022: 9873075. https://doi.org/10.34133/2022/9873075

Halloub A, Raji M, Essabir H, Nekhlaoui S, Bensalah MO, Bouhfid R, Qaiss AEK (2023) Stable smart packaging betalain-based from red prickly pear covalently linked into cellulose/alginate blend films. Int J Biol Macromol 234:123764–123764. https://doi.org/10.1016/j.ijbiomac.2023.123764CrossRefPubMed

Jafari M, Shim E, Joijode A (2021) Fabrication of Poly(lactic acid) filter media via the meltblowing process and their filtration performances: A comparative study with polypropylene meltblown. Sep Purif Technol 260:118185. https://doi.org/10.1016/j.seppur.2020.118185CrossRef

Jeppesen N, Mikkelsen LP, Dahl AB, Nymark AN, Dahl VA (2021) Quantifying effects of manufacturing methods on fiber orientation in unidirectional composites using structure tensor analysis. Compos Part A Appl Sci Manuf (prepublish). https://doi.org/10.1016/j.compositesa.2021.106541CrossRef

Kamau-Devers K, Miller SA (2020) The environmental attributes of wood fiber composites with bio-based or petroleum-based plastics. Int J Life Cycle Assess 25(7):1145–1159. https://doi.org/10.1007/s11367-020-01744-6CrossRef

Kasi V, Masud Rana M, Gopalakrishnan S, Heredia Rivera U, Yoon J, Cakmak M, Rahimi R (2024) Robust packaging of printed flexible electronics with functional SiOx coatings via cold atmospheric plasma assisted deposition. Appl Surf Sci. https://doi.org/10.1016/j.apsusc.2023.158671CrossRef

Li BW, Ma YT, Njoku D, Meng MJ, Tang A, Li Y (2023) Design of anti-mildew smart microcapsules with chitosan as encapsulant for advanced electronic packaging epoxy coating. Prog Org Coat. https://doi.org/10.1016/j.porgcoat.2023.107568CrossRef

Miao DY, Wang XF, Yu JY, Ding B (2021) A Biomimetic Transpiration Textile for Highly Efficient Personal Drying and Cooling. Adv Funct Mater. https://doi.org/10.1002/adfm.202008705CrossRef

Mihankhah P, Azdast T, Mohammadzadeh H, Hasanzadeh R, Aghaiee S (2023) Fused filament fabrication of biodegradable polylactic acid reinforced by nanoclay as a potential biomedical material. J Thermoplast Compos Mater 36(3):961–983. https://doi.org/10.1177/08927057211044185CrossRef

Moll P, Wang SF, Coutandin S, Fleischer J (2020) Fiber orientation measurement of fiber injection molded nonwovens by image analysis. Text Res J. https://doi.org/10.1177/0040517520948903CrossRef

Qiu B, Wu DY, Xue MC, Ou L, Zhang YF, Xu F, Jin H, Gao Q, Zhuang J, Cen JZ, Lin B, Su YC, Chen SY, Sun DH (2024) 3D Aligned Nanofiber Scaffold Fabrication with Trench-Guided Electrospinning for Cardiac Tissue Engineering. Langmuir. https://doi.org/10.1021/acs.langmuir.3c03358CrossRefPubMed

Selvam V, Jeyapaul T, Prakash K, Shanthini K, Anitha C (2023) Metal-free and fully recoverable MWCNT/g-C3N4 /chitosan nanocomposite thin film with excellent photocatalytic activity against organic pollutant degradation. Physica B 655:414726. https://doi.org/10.1016/j.physb.2023.414726CrossRef

Shin H, Thanakkasaranee S, Sadeghi K, Seo J (2022) Preparation and characterization of ductile PLA/PEG blend films for eco-friendly flexible packaging application. Food Packag Shelf Life 34:100966. https://doi.org/10.1016/j.fpsl.2022.100966CrossRef

Si YF, Wang T, Li CX, Yu CL, Li N, Gao C, Dong ZC, Jiang L (2018) Liquids unidirectional transport on dual-scale arrays. ACS Nano 12(9):9214–9222. https://doi.org/10.1021/acsnano.8b03924CrossRefPubMed

Stoyanova N, Spasova M, Manolova N, Rashkov I, KamenovaNacheva M, Staleva P, TavlinovaKirilova M (2023) Electrospun PLA-based biomaterials loaded with melissa officinalis extract with strong antioxidant activity. Polymers 15(5):1070. https://doi.org/10.3390/polym15051070CrossRefPubMedPubMedCentral

Sun X, Mei C, French AD, Lee S, Wang Y, Wu Q (2018) Surface wetting behavior of nanocellulose-based composite films. Cellulose 25(9):5071–5087. https://doi.org/10.1007/s10570-018-1927-8CrossRef

Wang Y, Xiao D, Zhong Y, Zhang L, Chen Z, Sui X, Wang B, Feng X, Xu H, Mao Z (2020) Facile fabrication of carboxymethyl chitosan/paraffin coated carboxymethylated cotton fabric with asymmetric wettability for hemostatic wound dressing. Cellulose 27(6):3343–3453. https://doi.org/10.1007/s10570-020-02969-2CrossRef

Wang J, Shi QQ, Akankwasa NT, Zhang YZ, Wang J (2022) Establishment of the three-dimensional model of the nonwoven structure with fiber scale based on the GAN algorithm. Text Res J 92(9–10):1656–1665. https://doi.org/10.1177/00405175211067280CrossRef

Watanabe K, Kusudo H, Bistafa C, Omori T, Yamaguchi Y (2022) Quantifying the solid-fluid interfacial tensions depending on the substrate curvature: young’s equation holds for wetting around nanoscale cylinder. J Chem Phys 156(5):054701. https://doi.org/10.1063/5.0079816CrossRefPubMed

Wilke KL, Song Y, Lu Z, Wang EN (2022) Enhanced laplace pressures for functional surfaces: wicking, switchability, and selectivity. Adv Mater Interfaces 10(4):2201967. https://doi.org/10.1002/admi.202201967CrossRef

Wu SH, Dong T, Li YR, Sun MC, Qi Y, Liu J, Duan B (2022) State-of-the-art review of advanced electrospun nanofiber yarn-based textiles for biomedical applications. Appl Mater Today 27:101473. https://doi.org/10.1016/j.apmt.2022.101473CrossRefPubMedPubMedCentral

Yesil Y, Bhat GS (2016) Structure and mechanical properties of polyethylene melt blown nonwovens. Int J Cloth Sci Technol 28(6):780–793. https://doi.org/10.1108/IJCST-09-2015-0099CrossRef

Yanagishita T, Boushi Y (2023) Preparation of anodic porous alumina with gradient hole size for directional droplet transport. Langmuir : the ACS Journal of Surfaces and Colloids 39(2):862–869. https://doi.org/10.1021/acs.langmuir.2c02997CrossRefPubMed

Zhang H, Zhen Q, Liu ZY, Cui JQ, Qian XM (2022a) Facile fabrication of polylactic acid/polyethylene glycol micro-nano fabrics with aligned fibrous roughness for enhancing liquid anisotropic wetting performance via double-stage drafting melt blowing process. Colloids Surf A 648:129174. https://doi.org/10.1016/j.colsurfa.2022.129174CrossRef

Zhang J, Wang C, Xing H, Fu Q, Niu C, Lu L (2022b) Advances in Asymmetric Wettable Janus materials for oil-water separation. Molecules 27(21):7470. https://doi.org/10.3390/molecules27217470CrossRefPubMedPubMedCentral

Zou FD, Meng L, Li YF, Sun XX, Li ZM, Chen CJ, Han WL, Wang XH (2022) Analysis of polymer jet motion in the non-isothermal melt-blown process. Text Res J 92(21–22):4386–4402. https://doi.org/10.1177/00405175221104263CrossRef

Title: Design and fabrication of bilayer polylactic acid @ secondary alkyl sulfonate/cellulose fabrics with asymmetric wettability for the electronic device packaging
Authors: Qian Zhai
Heng Zhang
Yang Cao
Xiaoming Qian
Dianwang Shi
Wenjie Xu
Publication date: 16-04-2024
Publisher: Springer Netherlands
Published in: Cellulose
Print ISSN: 0969-0239
Electronic ISSN: 1572-882X
DOI: https://doi.org/10.1007/s10570-024-05845-5