Skip to main content
Top
Published in: Soft Computing 18/2018

22-06-2017 | Methodologies and Application

Development of an ANN-based decision-making method for determining optimum parameters in turning operation

Authors: Sezan Orak, R. Aykut Arapoğlu, Mehmet Alper Sofuoğlu

Published in: Soft Computing | Issue 18/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Chatter vibration is a condition which hinders effective performance of material removal in machining operations. This kind of vibration is dangerous and leads to over-vibration between workpiece and tool. Additionally, it results in low surface quality, loudness and excessive tool wear. In order to prevent the chatter vibration, there are different methods in the literature by which vibration can be effectively controlled. The aim of this study is to determine the optimum parameters of chatter vibrations in turning process and develop a hybrid decision-making algorithm which consists of artificial neural networks–TOPSIS methods for the optimization of machining parameters. First, stable cutting depths, chatter frequencies and other modal parameters are determined by an empirical study. Then, a new hybrid decision-making model is developed and optimum machining parameters are determined. It is observed that the hybrid decision-making model produces successful results and chatter vibrations are prevented.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Appendix
Available only for authorised users
Literature
go back to reference Altintas Y, Budak E (1995) Analytical prediction of stability lobes in milling. CIRP Ann Manuf Technol 44:357–362CrossRef Altintas Y, Budak E (1995) Analytical prediction of stability lobes in milling. CIRP Ann Manuf Technol 44:357–362CrossRef
go back to reference Antony J (2014) Design of experiments for engineers and scientists. Elsevier, Amsterdam Antony J (2014) Design of experiments for engineers and scientists. Elsevier, Amsterdam
go back to reference Ariffin MKA, Sims ND, Worden K (2004) Genetic optimization of machine tool paths. In: 6th international conference on adaptive computing in design and manufacture in ‘adaptive computing in design and manufacture VI’, Bristol. Springer, Berlin Ariffin MKA, Sims ND, Worden K (2004) Genetic optimization of machine tool paths. In: 6th international conference on adaptive computing in design and manufacture in ‘adaptive computing in design and manufacture VI’, Bristol. Springer, Berlin
go back to reference Bachrathy D, Stepan G (2013) Improved prediction of stability lobes with extended multi frequency solution. CIRP Ann Manuf Technol 62:411–414CrossRef Bachrathy D, Stepan G (2013) Improved prediction of stability lobes with extended multi frequency solution. CIRP Ann Manuf Technol 62:411–414CrossRef
go back to reference Balakrishnan P, DeVries MF (1985) Sequential estimation of machinability parameters for adaptive optimization of machinability database systems. J Eng Ind 107:159–166CrossRef Balakrishnan P, DeVries MF (1985) Sequential estimation of machinability parameters for adaptive optimization of machinability database systems. J Eng Ind 107:159–166CrossRef
go back to reference Baskar N, Asokan P, Prabhaharan G, Saravanan R (2005) Optimization of machining parameters for milling operations using non-conventional methods. Int J Adv Manuf Technol 25(11):1078–1088CrossRef Baskar N, Asokan P, Prabhaharan G, Saravanan R (2005) Optimization of machining parameters for milling operations using non-conventional methods. Int J Adv Manuf Technol 25(11):1078–1088CrossRef
go back to reference Baskar N, Asokan P, Saravanan R, Prabhaharan G (2006) Selection of optimal machining parameters for multi-tool milling operations using a memetic algorithm. J Mater Process Technol 174(1):239–249CrossRef Baskar N, Asokan P, Saravanan R, Prabhaharan G (2006) Selection of optimal machining parameters for multi-tool milling operations using a memetic algorithm. J Mater Process Technol 174(1):239–249CrossRef
go back to reference Breda D, Maset S, Vermiglio R (2014) Pseudo spectral methods for stability analysis of delayed dynamical systems. Int J Dyn Control 2:143–153CrossRef Breda D, Maset S, Vermiglio R (2014) Pseudo spectral methods for stability analysis of delayed dynamical systems. Int J Dyn Control 2:143–153CrossRef
go back to reference Breda D, Maset S, Vermiglio R (2015) Stability of linear delay differential equations. Springer, NewYorkCrossRefMATH Breda D, Maset S, Vermiglio R (2015) Stability of linear delay differential equations. Springer, NewYorkCrossRefMATH
go back to reference Chang CK, Lu H (2007) Design optimization of cutting parameters for side milling operations with multiple performance characteristics. Int J Adv Manuf Technol 32(1):18–26CrossRef Chang CK, Lu H (2007) Design optimization of cutting parameters for side milling operations with multiple performance characteristics. Int J Adv Manuf Technol 32(1):18–26CrossRef
go back to reference Chua MS, Loh HT, Wong YS, Rahman M (1991) Optimization of cutting conditions for multi-pass turning operations using sequential quadratic programming. J Mater Process Technol 28(1–2):253–262CrossRef Chua MS, Loh HT, Wong YS, Rahman M (1991) Optimization of cutting conditions for multi-pass turning operations using sequential quadratic programming. J Mater Process Technol 28(1–2):253–262CrossRef
go back to reference Ding Y, Zhu LM, Zhang XJ, Ding H (2010) A full discretization method for prediction of milling stability. Int J Mach Tools Manuf 50:502–509CrossRef Ding Y, Zhu LM, Zhang XJ, Ding H (2010) A full discretization method for prediction of milling stability. Int J Mach Tools Manuf 50:502–509CrossRef
go back to reference Khasawneh FA, Mann B (2013) A spectral element approach for the stability analysis of time periodic delay equations with multiple delays. Commun Nonlinear Sci Numer Simul 18:2129–2141MathSciNetCrossRefMATH Khasawneh FA, Mann B (2013) A spectral element approach for the stability analysis of time periodic delay equations with multiple delays. Commun Nonlinear Sci Numer Simul 18:2129–2141MathSciNetCrossRefMATH
go back to reference Merdol SD, Altintas Y (2004) Multi frequency solution of chatter stability for low immersion milling. J Manuf Sci Eng ASME 126:459–466CrossRef Merdol SD, Altintas Y (2004) Multi frequency solution of chatter stability for low immersion milling. J Manuf Sci Eng ASME 126:459–466CrossRef
go back to reference Meritt HE (1965) Theory of self-excited machine-tool chatter. Trans ASME J Eng Ind 87:447–454CrossRef Meritt HE (1965) Theory of self-excited machine-tool chatter. Trans ASME J Eng Ind 87:447–454CrossRef
go back to reference Oktem H, Erzurumlu T, Erzincanli F (2006) Prediction of minimum surface roughness in end milling mold parts using neural network and genetic algorithm. Mater Des 27(9):735–744CrossRef Oktem H, Erzurumlu T, Erzincanli F (2006) Prediction of minimum surface roughness in end milling mold parts using neural network and genetic algorithm. Mater Des 27(9):735–744CrossRef
go back to reference Rosenthal G, Rosenthal JA (2011) Statistics and data interpretation for social work. Springer, Berlin Rosenthal G, Rosenthal JA (2011) Statistics and data interpretation for social work. Springer, Berlin
go back to reference Stoic A, Kopac J, Cukor G (2005) Testing of machinability of mould steel 40CrMnMo7 using genetic algorithm. J Mater Process Technol 164–165:1624–1630CrossRef Stoic A, Kopac J, Cukor G (2005) Testing of machinability of mould steel 40CrMnMo7 using genetic algorithm. J Mater Process Technol 164–165:1624–1630CrossRef
go back to reference Tobias SA (1965) Machine tool vibration. Blackie, London Tobias SA (1965) Machine tool vibration. Blackie, London
go back to reference Totis G, Albertelli P, Sortino M, Monno M (2014) Efficient evaluation of process stability in milling with spindle speed variation by using the Chebyshev collocation method. J Sound Vib 333:646–668CrossRef Totis G, Albertelli P, Sortino M, Monno M (2014) Efficient evaluation of process stability in milling with spindle speed variation by using the Chebyshev collocation method. J Sound Vib 333:646–668CrossRef
go back to reference Türkeş E (2007) Theoretical and experimental analysis of process damping in machine tool chatter vibration. Doctoral Dissertation, Department of Mechanical Engineering, Eskisehir Osmangazi University Türkeş E (2007) Theoretical and experimental analysis of process damping in machine tool chatter vibration. Doctoral Dissertation, Department of Mechanical Engineering, Eskisehir Osmangazi University
go back to reference Tzeng G-H, Huang J-J (2011) Multiple attribute decision making: methods and applications. CRC Press, Boca RatonMATH Tzeng G-H, Huang J-J (2011) Multiple attribute decision making: methods and applications. CRC Press, Boca RatonMATH
go back to reference Wang ZG, Rahman M, Wong YS, Sun J (2005) Optimization of multi-pass milling using parallel genetic algorithm and parallel genetic simulated annealing. Int J Mach Tools Manuf 45(15):1726–1734CrossRef Wang ZG, Rahman M, Wong YS, Sun J (2005) Optimization of multi-pass milling using parallel genetic algorithm and parallel genetic simulated annealing. Int J Mach Tools Manuf 45(15):1726–1734CrossRef
go back to reference Yegnanarayana B (2009) Artificial neural networks. PHI Learning Pvt Ltd, New Delhi Yegnanarayana B (2009) Artificial neural networks. PHI Learning Pvt Ltd, New Delhi
go back to reference Yeo SH, Rahman M, Wong YS (1995) A tandem approach to selection of machinability data. Int J Adv Manuf Technol 10(2):79–86CrossRef Yeo SH, Rahman M, Wong YS (1995) A tandem approach to selection of machinability data. Int J Adv Manuf Technol 10(2):79–86CrossRef
Metadata
Title
Development of an ANN-based decision-making method for determining optimum parameters in turning operation
Authors
Sezan Orak
R. Aykut Arapoğlu
Mehmet Alper Sofuoğlu
Publication date
22-06-2017
Publisher
Springer Berlin Heidelberg
Published in
Soft Computing / Issue 18/2018
Print ISSN: 1432-7643
Electronic ISSN: 1433-7479
DOI
https://doi.org/10.1007/s00500-017-2682-8

Other articles of this Issue 18/2018

Soft Computing 18/2018 Go to the issue

Methodologies and Application

Biclustering with a quantum annealer

Premium Partner