Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 7/2011

01-10-2011

Effect of Strain Rate on Cathodic Reaction During Stress Corrosion Cracking of X70 Pipeline Steel in a Near-Neutral pH Solution

Authors: Z. Y. Liu, X. G. Li, Y. F. Cheng

Published in: Journal of Materials Engineering and Performance | Issue 7/2011

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The effect of strain rate on cathodic reactions of X70 pipeline steel during stress corrosion cracking in a near-neutral pH solution was investigated by electrochemical impedance spectroscope and potentiodynamic polarization curve measurements as well as slow strain rate tests. A local additional potential model was used to understand mechanistically the role of strain rate in electrochemical cathodic reaction. It was found that an application of elastic stress would not affect the electrochemical stable state of the steel specimen at a macroscopic scale. Under a weak cathodic polarization, the interfacial charge-transfer process occurring on steel contains both cathodic and anodic reactions. Since the anodic reaction process is still significant, localized dissolution could occur even at such a cathodic potential, resulting in generation of corrosion pits. These pits could be the start sites to initiate stress corrosion cracks. Strain rate affects the corrosion reaction, which is associated with the generation of dislocation emergence points and slip steps on the specimen surface, resulting in a negative local additional potential to enhance the cathodic reaction locally.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference M. Baker, Jr., Stress Corrosion Cracking Studies, Integrity Management Program DTRS56-02-D-70036, Department of Transportation, Office of Pipeline Safety, USA, 2004 M. Baker, Jr., Stress Corrosion Cracking Studies, Integrity Management Program DTRS56-02-D-70036, Department of Transportation, Office of Pipeline Safety, USA, 2004
2.
go back to reference R.N. Parkins, A Review of Stress Corrosion Cracking of High-Pressure Gas Pipelines, Corrosion’2000, NACE, Houston, 2000 (Paper No. 363) R.N. Parkins, A Review of Stress Corrosion Cracking of High-Pressure Gas Pipelines, Corrosion’2000, NACE, Houston, 2000 (Paper No. 363)
3.
go back to reference E. Gamboa, V. Linton, and M. Law, Fatigue of Stress Corrosion Cracks in X65 Pipeline Steels, Inter. J. Fatigue, 2008, 30, p 850–860CrossRef E. Gamboa, V. Linton, and M. Law, Fatigue of Stress Corrosion Cracks in X65 Pipeline Steels, Inter. J. Fatigue, 2008, 30, p 850–860CrossRef
4.
go back to reference Z.Y. Liu, X.G. Li, C.W. Du, G.L. Zhai, and Y.F. Cheng, Stress Corrosion Cracking Behavior of X70 Pipe Steel in an Acidic Soil Environment, Corros. Sci., 2008, 50, p 2251–2257CrossRef Z.Y. Liu, X.G. Li, C.W. Du, G.L. Zhai, and Y.F. Cheng, Stress Corrosion Cracking Behavior of X70 Pipe Steel in an Acidic Soil Environment, Corros. Sci., 2008, 50, p 2251–2257CrossRef
5.
go back to reference A. Torres-Islas, J.G. Gonzalez-Rodriguez, J. Uruchurtu, and S. Serna, Stress Corrosion Cracking Study of Microalloyed Pipeline Steels in Dilute NaHCO3 Solutions, Corros. Sci., 2008, 50, p 2831–2839CrossRef A. Torres-Islas, J.G. Gonzalez-Rodriguez, J. Uruchurtu, and S. Serna, Stress Corrosion Cracking Study of Microalloyed Pipeline Steels in Dilute NaHCO3 Solutions, Corros. Sci., 2008, 50, p 2831–2839CrossRef
6.
go back to reference J.Q. Wang and A. Atrens, SCC Initiation for X65 Pipeline Steel in the “High” pH Carbonate/Bicarbonate Solution, Corros. Sci., 2003, 45, p 2199–2217CrossRef J.Q. Wang and A. Atrens, SCC Initiation for X65 Pipeline Steel in the “High” pH Carbonate/Bicarbonate Solution, Corros. Sci., 2003, 45, p 2199–2217CrossRef
7.
go back to reference J.M. Sutcliffe, R.R. Fessler, W.K. Boyd, and R.N. Parkins, Stress Corrosion Cracking of Carbon Steel in Carbonate Solutions, Corrosion, 1972, 28, p 313–338 J.M. Sutcliffe, R.R. Fessler, W.K. Boyd, and R.N. Parkins, Stress Corrosion Cracking of Carbon Steel in Carbonate Solutions, Corrosion, 1972, 28, p 313–338
8.
go back to reference M.C. Li and Y.F. Cheng, Corrosion of the Stressed Pipe Steel in Carbonate-Bicarbonate Solution Studied by Scanning Localized Electrochemical Impedance Spectroscopy, Electrochim. Acta, 2008, 53, p 2831–2836CrossRef M.C. Li and Y.F. Cheng, Corrosion of the Stressed Pipe Steel in Carbonate-Bicarbonate Solution Studied by Scanning Localized Electrochemical Impedance Spectroscopy, Electrochim. Acta, 2008, 53, p 2831–2836CrossRef
9.
go back to reference R.N. Parkins, W.K. Blanchard, Jr., and B.S. Delanty, Transgranular Stress Corrosion Cracking of High Pressure Pipelines in Contact with Solutions of Near Neutral pH, Corrosion, 1994, 50, p 394–408CrossRef R.N. Parkins, W.K. Blanchard, Jr., and B.S. Delanty, Transgranular Stress Corrosion Cracking of High Pressure Pipelines in Contact with Solutions of Near Neutral pH, Corrosion, 1994, 50, p 394–408CrossRef
10.
go back to reference J. Sanchez, J. Fullea, C. Andrade, and C. Alonso, Stress Corrosion Cracking Mechanism of Prestressing Steels in Bicarbonate Solutions, Corros. Sci., 2007, 49, p 4069–4080CrossRef J. Sanchez, J. Fullea, C. Andrade, and C. Alonso, Stress Corrosion Cracking Mechanism of Prestressing Steels in Bicarbonate Solutions, Corros. Sci., 2007, 49, p 4069–4080CrossRef
11.
go back to reference L. Niu and Y.F. Cheng, Corrosion Behavior of X-70 Pipe Steel in Near-Neutral pH Solution, Appl. Surf. Sci., 2007, 253, p 8626–8631CrossRef L. Niu and Y.F. Cheng, Corrosion Behavior of X-70 Pipe Steel in Near-Neutral pH Solution, Appl. Surf. Sci., 2007, 253, p 8626–8631CrossRef
12.
go back to reference C.W. Du, X.G. Li, P. Liang, Z.Y. Liu, G.F. Jia, and Y.F. Cheng, Effects of Microstructure on Corrosion of X70 Pipe Steel in an Alkaline Soil, J. Mater. Eng. Perform., 2009, 18, p 216–220CrossRef C.W. Du, X.G. Li, P. Liang, Z.Y. Liu, G.F. Jia, and Y.F. Cheng, Effects of Microstructure on Corrosion of X70 Pipe Steel in an Alkaline Soil, J. Mater. Eng. Perform., 2009, 18, p 216–220CrossRef
13.
go back to reference G. van Boven, W. Chen, and R. Rogge, The Role of Residual Stress in Neutral pH Stress Corrosion Cracking of Pipeline Steels. Part I: Pitting and Cracking Occurrence, Acta Mater., 2007, 55, p 29–42CrossRef G. van Boven, W. Chen, and R. Rogge, The Role of Residual Stress in Neutral pH Stress Corrosion Cracking of Pipeline Steels. Part I: Pitting and Cracking Occurrence, Acta Mater., 2007, 55, p 29–42CrossRef
14.
go back to reference Y.F. Cheng and L. Niu, Mechanism for Hydrogen Evolution Reaction on Pipeline Steel in Near-Neutral pH Solution, Electrochem. Commun., 2007, 9, p 558–562CrossRef Y.F. Cheng and L. Niu, Mechanism for Hydrogen Evolution Reaction on Pipeline Steel in Near-Neutral pH Solution, Electrochem. Commun., 2007, 9, p 558–562CrossRef
15.
go back to reference L. Zhang, X.G. Li, C.W. Du, and Y.F. Cheng, Corrosion and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in a CO2-Containing Solution, J. Mater. Eng. Perform., 2009, 18, p 319–323CrossRef L. Zhang, X.G. Li, C.W. Du, and Y.F. Cheng, Corrosion and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in a CO2-Containing Solution, J. Mater. Eng. Perform., 2009, 18, p 319–323CrossRef
16.
go back to reference M.P.H. Brongers, J.A. Beavers, C.E. Jaske, and B.S. Delanty, Effect of Hydrostatic Testing on Ductile Tearing of X-65 Line Pipe Steel with Stress Corrosion Cracks, Corrosion, 2000, 56, p 1050–1058CrossRef M.P.H. Brongers, J.A. Beavers, C.E. Jaske, and B.S. Delanty, Effect of Hydrostatic Testing on Ductile Tearing of X-65 Line Pipe Steel with Stress Corrosion Cracks, Corrosion, 2000, 56, p 1050–1058CrossRef
17.
go back to reference J.G. Gonzalez-Rodriguez, M. Castles, V.M. Salinas-Bravo, J.L. Albarran, and L. Martinez, Effect of Microstructure on the Stress Corrosion Cracking of X-80 Pipeline Steel in Diluted Sodium Bicarbonate Solutions, Corrosion, 2002, 58, p 584–590CrossRef J.G. Gonzalez-Rodriguez, M. Castles, V.M. Salinas-Bravo, J.L. Albarran, and L. Martinez, Effect of Microstructure on the Stress Corrosion Cracking of X-80 Pipeline Steel in Diluted Sodium Bicarbonate Solutions, Corrosion, 2002, 58, p 584–590CrossRef
18.
go back to reference B.Y. Fang, A. Atrens, J.Q. Wang, E.H. Han, and W. Ke, Review of Stress Corrosion Cracking of Pipeline Steels in “Low” and “High” pH Solutions, J. Mater. Sci., 2003, 38, p 127–132CrossRef B.Y. Fang, A. Atrens, J.Q. Wang, E.H. Han, and W. Ke, Review of Stress Corrosion Cracking of Pipeline Steels in “Low” and “High” pH Solutions, J. Mater. Sci., 2003, 38, p 127–132CrossRef
19.
go back to reference B. Gu, J.L. Luo, and X. Mao, Transgranular Stress Corrosion of X80 and X52 Pipeline Steels in Dilute Aqueous Solution with Near Neutral pH, Corrosion, 1999, 55, p 312–318CrossRef B. Gu, J.L. Luo, and X. Mao, Transgranular Stress Corrosion of X80 and X52 Pipeline Steels in Dilute Aqueous Solution with Near Neutral pH, Corrosion, 1999, 55, p 312–318CrossRef
20.
go back to reference Y.F. Cheng, Analysis of Electrochemical Hydrogen Permeation Through X-65 Pipeline Steel and Its Implications on Pipeline Stress Corrosion Cracking, Inter. J. Hydrogen Energy, 2007, 32, p 1269–1276CrossRef Y.F. Cheng, Analysis of Electrochemical Hydrogen Permeation Through X-65 Pipeline Steel and Its Implications on Pipeline Stress Corrosion Cracking, Inter. J. Hydrogen Energy, 2007, 32, p 1269–1276CrossRef
21.
go back to reference L.J. Qiao, J.L. Luo, and X. Mao, Hydrogen Evolution and Enrichment Around Stress Corrosion Crack Tips of Pipeline Steels in Dilute Bicarbonate Solution, Corrosion, 1998, 54, p 115–120CrossRef L.J. Qiao, J.L. Luo, and X. Mao, Hydrogen Evolution and Enrichment Around Stress Corrosion Crack Tips of Pipeline Steels in Dilute Bicarbonate Solution, Corrosion, 1998, 54, p 115–120CrossRef
22.
go back to reference Z.Y. Liu, G.L. Zhai, X.G. Li, and C.W. Du, Effect of Deteriorated Microstructures on Stress Corrosion Cracking of X70 Pipeline Steel in Acidic Soil Environment, J. Univ. Sci. Technol. Beijing, 2008, 15, p 707–713 Z.Y. Liu, G.L. Zhai, X.G. Li, and C.W. Du, Effect of Deteriorated Microstructures on Stress Corrosion Cracking of X70 Pipeline Steel in Acidic Soil Environment, J. Univ. Sci. Technol. Beijing, 2008, 15, p 707–713
23.
go back to reference X. Tang and Y.F. Cheng, Micro-Electrochemical Characterization of the Effect of Applied Stress on Local Anodic Dissolution Behavior of Pipeline Steel Under Near-Neutral pH Condition, Electrochim. Acta, 2009, 54, p 1499–1505CrossRef X. Tang and Y.F. Cheng, Micro-Electrochemical Characterization of the Effect of Applied Stress on Local Anodic Dissolution Behavior of Pipeline Steel Under Near-Neutral pH Condition, Electrochim. Acta, 2009, 54, p 1499–1505CrossRef
24.
go back to reference B. Gu, J.L. Luo, and X. Mao, Hydrogen-Facilitated Anodic Dissolution-type Stress Corrosion Cracking of Pipeline Steels in Near-Neutral pH Solution, Corrosion, 1999, 55, p 96–106CrossRef B. Gu, J.L. Luo, and X. Mao, Hydrogen-Facilitated Anodic Dissolution-type Stress Corrosion Cracking of Pipeline Steels in Near-Neutral pH Solution, Corrosion, 1999, 55, p 96–106CrossRef
25.
go back to reference M.C. Yan and Y.J. Weng, Study on Hydrogen Absorption of Pipeline Steel Under Cathodic Charging, Corros. Sci., 2006, 48, p 432–444CrossRef M.C. Yan and Y.J. Weng, Study on Hydrogen Absorption of Pipeline Steel Under Cathodic Charging, Corros. Sci., 2006, 48, p 432–444CrossRef
26.
go back to reference S. Dey, A.K. Mandhyan, S.K. Sondhi, and I. Chattoraj, Hydrogen Entry into Pipeline Steel Under Freely Corroding Conditions in Two Corroding Media, Corros. Sci., 2006, 48, p 2676–2688CrossRef S. Dey, A.K. Mandhyan, S.K. Sondhi, and I. Chattoraj, Hydrogen Entry into Pipeline Steel Under Freely Corroding Conditions in Two Corroding Media, Corros. Sci., 2006, 48, p 2676–2688CrossRef
27.
go back to reference M.C. Li and Y.F. Cheng, Mechanistic Investigation of Hydrogen-Enhanced Anodic Dissolution of X-70 Pipe Steel and Its Implication on Near-Neutral pH SCC of Pipelines, Electrochim. Acta, 2007, 52, p 8111–8117CrossRef M.C. Li and Y.F. Cheng, Mechanistic Investigation of Hydrogen-Enhanced Anodic Dissolution of X-70 Pipe Steel and Its Implication on Near-Neutral pH SCC of Pipelines, Electrochim. Acta, 2007, 52, p 8111–8117CrossRef
28.
go back to reference Y.F. Cheng, Thermodynamically Modeling the Interactions of Hydrogen, Stress and Anodic Dissolution at Crack-Tip During Near-Neutral pH SCC in Pipelines, J. Mater. Sci., 2007, 42, p 2701–2705CrossRef Y.F. Cheng, Thermodynamically Modeling the Interactions of Hydrogen, Stress and Anodic Dissolution at Crack-Tip During Near-Neutral pH SCC in Pipelines, J. Mater. Sci., 2007, 42, p 2701–2705CrossRef
29.
go back to reference S.A. Serebrinsky, G.S. Duffó, and J.R. Galvele, Effect of Strain Rate on Stress Corrosion Crack Velocity: Difference Between Intergranular and Transgranular Cracking, Corros. Sci., 1999, 41, p 191–195CrossRef S.A. Serebrinsky, G.S. Duffó, and J.R. Galvele, Effect of Strain Rate on Stress Corrosion Crack Velocity: Difference Between Intergranular and Transgranular Cracking, Corros. Sci., 1999, 41, p 191–195CrossRef
30.
go back to reference P.R. Rhodes, Environment-Assisted Cracking of Corrosion-Resistant Alloys in Oil and Gas Production Environments: A Review, Corrosion, 2001, 57, p 923–966CrossRef P.R. Rhodes, Environment-Assisted Cracking of Corrosion-Resistant Alloys in Oil and Gas Production Environments: A Review, Corrosion, 2001, 57, p 923–966CrossRef
31.
go back to reference N. Rokuro and M. Yasuaki, SCC Evaluation of Type 304 and 316 Austenitic Stainless Steels in Acidic Chloride Solutions Using the Slow Strain Rate Technique, Corros. Sci., 2004, 46, p 769–785CrossRef N. Rokuro and M. Yasuaki, SCC Evaluation of Type 304 and 316 Austenitic Stainless Steels in Acidic Chloride Solutions Using the Slow Strain Rate Technique, Corros. Sci., 2004, 46, p 769–785CrossRef
32.
go back to reference F.P. Ford, Quantitative Prediction of Environmentally Assisted Cracking, Corrosion, 1996, 52, p 375–395CrossRef F.P. Ford, Quantitative Prediction of Environmentally Assisted Cracking, Corrosion, 1996, 52, p 375–395CrossRef
33.
go back to reference Z.Y. Liu, X.G. Li, C.W. Du, and Y.F. Cheng, Local Additional Potential Model for Effect of Strain Rate on SCC of Pipeline Steel in an Acidic Soil Solution, Corros. Sci., 2009, 51, p 2863–2871CrossRef Z.Y. Liu, X.G. Li, C.W. Du, and Y.F. Cheng, Local Additional Potential Model for Effect of Strain Rate on SCC of Pipeline Steel in an Acidic Soil Solution, Corros. Sci., 2009, 51, p 2863–2871CrossRef
34.
go back to reference ASTM A370-09ae1 Standard Test Methods and Definitions for Mechanical Testing of Steel Products ASTM A370-09ae1 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
35.
go back to reference G.A. Zhang and Y.F. Cheng, On the Fundamentals of Electrochemical Corrosion of X65 Steel in CO2-Containing Formation Water in the Presence of Acetic Acid in Petroleum Production, Corros. Sci., 2009, 51, p 87–94CrossRef G.A. Zhang and Y.F. Cheng, On the Fundamentals of Electrochemical Corrosion of X65 Steel in CO2-Containing Formation Water in the Presence of Acetic Acid in Petroleum Production, Corros. Sci., 2009, 51, p 87–94CrossRef
36.
go back to reference G.A. Zhang and Y.F. Cheng, Micro-Electrochemical Characterization of Corrosion of Welded X70 Pipeline Steel in Near-Neutral pH Solution, Corros. Sci., 2009, 51, p 1714–1724CrossRef G.A. Zhang and Y.F. Cheng, Micro-Electrochemical Characterization of Corrosion of Welded X70 Pipeline Steel in Near-Neutral pH Solution, Corros. Sci., 2009, 51, p 1714–1724CrossRef
37.
go back to reference G.Z. Meng, C. Zhang, and Y.F. Cheng, Effects of Corrosion Product Deposit on the Subsequent Cathodic and Anodic Reactions of X70 Steel in Near-Neutral pH Solution, Corros. Sci., 2008, 50, p 3116–3122CrossRef G.Z. Meng, C. Zhang, and Y.F. Cheng, Effects of Corrosion Product Deposit on the Subsequent Cathodic and Anodic Reactions of X70 Steel in Near-Neutral pH Solution, Corros. Sci., 2008, 50, p 3116–3122CrossRef
38.
go back to reference A.Q. Fu, X. Tang, and Y.F. Cheng, Characterization of Corrosion of X70 Pipeline Steel in Thin Electrolyte Layer Under Disbonded Coating by Scanning Kelvin Probe, Corros. Sci., 2009, 51, p 186–190CrossRef A.Q. Fu, X. Tang, and Y.F. Cheng, Characterization of Corrosion of X70 Pipeline Steel in Thin Electrolyte Layer Under Disbonded Coating by Scanning Kelvin Probe, Corros. Sci., 2009, 51, p 186–190CrossRef
Metadata
Title
Effect of Strain Rate on Cathodic Reaction During Stress Corrosion Cracking of X70 Pipeline Steel in a Near-Neutral pH Solution
Authors
Z. Y. Liu
X. G. Li
Y. F. Cheng
Publication date
01-10-2011
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 7/2011
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-010-9770-6

Other articles of this Issue 7/2011

Journal of Materials Engineering and Performance 7/2011 Go to the issue

Premium Partners