Emulsion polymerization of styrene using irreversible addition–fragmentation chain transfer agents: effect on the course of the polymerization and molecular weight

The emulsion polymerization of styrene with three different chain transfer agents (CTAs) based on irreversible addition–fragmentation chain transfer (AFCT) mechanism was first reported in this work. The influences of these irreversible AFCT agents on the rate of polymerization, particle size, and molecular weight were investigated. It was found that the intrinsic activity and desorption behaviors of the CTAs determined the efficiency for molecular weight control, rate of polymerization, and particle size in the emulsion polymerization. It has been demonstrated that the rate of polymerization and particle size decreased dramatically in the presence of the irreversible AFCT agents with high chain transfer constant (ethyl α-p-toluenesulfonyl-methacrylate), meanwhile, the molecular weight of the polystyrene could not be controlled well, whereas the irreversible AFCT agents with low chain transfer constant (butyl(2-phenylallyl)sulfane and 2,3-dichloropropene) had a slight effect on the polymerization rate, particle size, and were fairly well for molecular weight control over the whole conversion range in the emulsion polymerization of styrene. The average number of radicals per particle and the number-average molecular weight were calculated by classical radical emulsion polymerization theory, and the experimental results were in good agreement with the results of model calculations, when the irreversible AFCT agents were used as CTAs. The effect of chain transfer agents on the kinetics and nucleation in the emulsion polymerization of styrene can be attributed to desorption of chain-transferred radicals from the polymer particles. The results of this work show that butyl(2-phenylallyl)sulfane as CTA in emulsion polymerization of styrene provides the best balance between the rate of polymerization and the efficiency for molecular weight control conflicting tendencies.