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Metallurgist
Published in: Metallurgist 9-10/2014

01-01-2014

Evaluating the Adequacy of a Mathematical Model of the Piercing of a Billet Into an Ultra-Thick-Walled Shell on a Two-High Rotary Rolling Mill

Authors: V. P. Romanenko, D. V. Sizov

Published in: Metallurgist | Issue 9-10/2014

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Abstract

A physical experiment involving the piercing of a billet into an ultra-thick-walled shell is carried out on two-high mill 130D at the Moscow State Institute of Steel and Alloys. With the same process parameters as in the experiment, a mathematical model of the piercing operation is constructed by using the finite-element computing system in the software Deform 3D. The degree of agreement between the mathematical model and the physical experiment is evaluated on the basis of such indices as the geometric parameters of the pierced shell, the helix angle, and one of the kinematic characteristics – the time that elapses from the moment the billet contacts the rolls to the moment it contacts the mandrel.
previous article Reduction in Slab Surface Corner Crack Damage due to Development of Rational Secondary Cooling Regimes
next article Accelerated Cooling After Controlled Rolling During Heavy Plate Pipe Steel Manufacture in 3600 Mill at the Azovstal Metallurgical Combine

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Literature
1.
G. Ya. Gun, Mathematical Modeling of Metal-Shaping Operations [in Russian], Metallurgiya, Moscow (1983).
2.
A. A. Il’yushin, Plasticity [in Russian], Logos, Moscow (2004).
3.
Y. Chastel, A. Diop, S. Fanini, et al., “Finite element modeling of tube piercing and creation of a crack,” Int. J. Material Forming, 1, 355–358 (2008).CrossRef
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B. A. Romantsev, A. V. Goncharuk, N. M. Vavilkin, and S. V. Samusev, Metal-Shaping [in Russian], MISiS, Moscow (2008).
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I. N. Potapov, A. P. Kolikov, V. N. Danchenko, et al., Technology of Tube Production: Text for Higher Educational Institutions [in Russian], Metallurgiya, Moscow (1994).
6.
V. P. Romanenko, D. V. Sizov, and G. P. Illarionov, “Experimental studies of the geometric parameters of the piercing of ultra-thick-walled shells,” Izv. Vyssh. Uchebn. Zaved., Chern. Metall., No. 12, 31–34 (2012).
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M. F. Stoletnii and E. D. Klempert, Accuracy of Tubes [in Russian], Metallurgiya, Moscow (1975).
8.
V. P. Romanenko and D. V. Sizov, “Modeling the rotary piercing of large-diameter semifinished products in a two-high mill by the finite element method,” Izv. Vyssh. Uchebn. Zaved., Chern. Metall., No. 3, 12–16 (2011).
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Metadata
Title
Evaluating the Adequacy of a Mathematical Model of the Piercing of a Billet Into an Ultra-Thick-Walled Shell on a Two-High Rotary Rolling Mill
Authors
V. P. Romanenko
D. V. Sizov
Publication date
01-01-2014
Publisher
Springer US
Published in
Metallurgist / Issue 9-10/2014
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-014-9809-2

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