Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Production Engineering
Published in: Production Engineering 4-5/2009

01-12-2009 | Production Process

Experimental and numerical investigation of the process chain from composite extrusion to friction stir welding regarding the residual stresses in composite extruded profiles

Authors: M. F. Zaeh, A. E. Tekkaya, M. Langhorst, M. Ruhstorfer, A. Schober, D. Pietzka

Published in: Production Engineering | Issue 4-5/2009

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The innovative production methods Composite Extrusion and Friction Stir Welding are used to manufacture lightweight frame structures made of steel reinforced aluminium. In order to optimise the processes themselves and the manufacturing of frame structures both processes are analysed in a structural simulation. One result of these simulations is the distribution of the residual stresses in the reinforced profiles. The simulation results are compared with measurements of the residual stresses by means of neutron scattering.
previous article Local laser heat treatment of ultra high strength steels to improve formability
next article Optimization of surface roughness in an end-milling operation using nested experimental design

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
Wagner A, Kidratischky H (1987) Verfahren zum Herstellen von Stromschienen sowie Strangpressmatrizen zum Herstellen eines ummantelten Vollprofils. Patentschrift DE 2414178, Aluminium Walzwerke Singen GmbH, Veröffentlichungstag der Patenterteilung: 03 Dec 1987
2.
Thomas WM (1991) Patent WO9310935 (27/11/1992). Improvements relating to Friction Welding 06 Dec 1991
3.
Hammers T, Merzkirch M, Weidenmann KA, Schulze V (2009) Struktur-Eigenschaftsbeziehungen von Fügestellen. In: Tekkaya AE, Baier H, Biermann D, Löhe D, Schulze V, Zaeh MF, Marre M (eds) Integration von Umformen, Trennen und Fügen für die flexible Fertigung von leichten Tragwerkstrukturen. VDI Verlag GmbH, Düsseldorf
4.
Ruhstorfer M, Zaeh MF (2008) Friction stir welding of steel reinforced aluminium extrusions. In: TWI Ltd (ed) Proceedings of the 7th international symposium on friction stir welding. Awaji-Island, Japan, 20th–22nd May 2008
5.
Schomäcker M, Schikorra M, Kleiner M (2007) Verbundstrangpressen. In: Kleiner M, Baier H, Fleischer J, Löhe D, Weinert K, Zäh M, Schikorra M (eds) Integration von Umformen, Trennen und Fügen für die flexible Fertigung von leichten Tragwerkstrukturen: Ergebnisbericht der Phase I. Düsseldorf: VDI Verlag 2007, pp 39–67 (Fortschritt-Berichte 661)
6.
Schikorra M (2007) Modellierung und simulationsgestützte Analyse des Verbundstrangpressens. Dissertation, Universität Dortmund (2006). Shaker Verlag, Aachen (Institute of forming technology and lightweight construction)
7.
Weidenmann KA, Schulze V, Löhe D, Fleck C (2005) Analysis of the microstructure and the residual stress state of aluminium extrusions reinforced with ropes. Materialwissenschaft und Werkstofftechnik, 36/7, pp 307–312
8.
Schomäcker M (2007) Verbundstrangpressen von Aluminiumprofilen mit endlosen metallischen Verstärkungselementen. Dissertation, Universität Dortmund (2006). Shaker Verlag, Aachen (Institute of forming technology and lightweight construction)
9.
Radaj D (1992) Heat effects of welding—temperature field, residual stresses. Distortion, Springer, Berlin
10.
Goldak JA, Akhlaghi M (2005) Computational welding mechanics. Springer, New York
11.
Hannon AC (2004) Neutron diffraction, instrumentation. Encyclopedia of spectroscopy and spectrometry, pp 1479–1492
12.
Dalle Donne C, Lima E, Wegener J, Pyzalla A, Buslaps T (2001) Investigations on residual stresses in friction stir welds. In: TWI Ltd (ed) Proceedings of the 3rd international symposium on friction stir welding. Kobe, 27th–28th September 2001
Metadata
Title
Experimental and numerical investigation of the process chain from composite extrusion to friction stir welding regarding the residual stresses in composite extruded profiles
Authors
M. F. Zaeh
A. E. Tekkaya
M. Langhorst
M. Ruhstorfer
A. Schober
D. Pietzka
Publication date
01-12-2009
Publisher
Springer-Verlag
Published in
Production Engineering / Issue 4-5/2009
Print ISSN: 0944-6524
Electronic ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-009-0180-2

Other articles of this Issue 4-5/2009

Production Engineering 4-5/2009 Go to the issue

Production Process

Aluminum tailored heat treated blanks

Production Process

Optimization of surface roughness in an end-milling operation using nested experimental design

Computer Aided Engineering

Model based strategies for an optimised ribbing design of large forming tools

Production Process

Influence of cutting edge geometry and cutting edge radius on the stability of micromilling processes

Computer Aided Engineering

Integrated simulation of the process chain composite extrusion–milling–welding for lightweight frame structures

Production Process

A study of grinding silicon nitride and cemented carbide materials with diamond grinding wheels

Premium Partners

    Image Credits