Skip to main content
Top
Published in: Arabian Journal for Science and Engineering 7/2020

20-04-2020 | Research Article-Mechanical Engineering

Experimental Investigation of the Effect of Air Injection on Performance and Detection of Cavitation in the Centrifugal Pump Based on Vibration Technique

Authors: Ahmed Ramadhan Al-Obaidi, Rakesh Mishra

Published in: Arabian Journal for Science and Engineering | Issue 7/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Cavitation is a problem that occurs in any pump and contributes highly towards the deterioration in the performance of the pump. In industrial applications, it is vital to detect and minimize the effect of cavitation in pumps. The use of various techniques, such as vibration analyses, can provide a more robust detection of cavitation in the pump. In this work, the effect of air injection at the inlet of the pump on its performance has been focused by detecting and diagnosing the cavitation using vibration technique. The results obtained for vibration signal in time and frequency domains were analysed in order to achieve a better understanding regarding detection of cavitation. The effects of different operating conditions related to the cavitation were investigated in this work using different statistical features in time domain. Moreover, fast Fourier transform technique for frequency domain was also applied. The results showed that there is no significant change between both cases (with and without air injection) when the pump works under low flow operating conditions. However, there is a slight difference between both cases after 300(l/min) and drop in the pump head for air injection was noticed as compared to without air injection condition. Moreover, the development of cavitation starts at higher design flow and it will increase when flow rate is increased more than 350(l/min). The trend of vibration signal amplitude was more random with high peaks when compared with normal operating conditions (without cavitation).

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Al-Obaidi, A.: Experimental and Numerical Investigations on the Cavitation Phenomenon in a Centrifugal Pump (Doctoral Dissertation, University of Huddersfield) (2018) Al-Obaidi, A.: Experimental and Numerical Investigations on the Cavitation Phenomenon in a Centrifugal Pump (Doctoral Dissertation, University of Huddersfield) (2018)
2.
go back to reference Al-Obaidi, A.R.: Monitoring the performance of centrifugal pump under single-phase and cavitation condition: a CFD analysis of the number of impeller blades. J. Appl. Fluid Mech. 12(2), 445–459 (2019)CrossRef Al-Obaidi, A.R.: Monitoring the performance of centrifugal pump under single-phase and cavitation condition: a CFD analysis of the number of impeller blades. J. Appl. Fluid Mech. 12(2), 445–459 (2019)CrossRef
3.
go back to reference Al-Obaidi, A.R.: Effects of different turbulence models on three-dimensional unsteady cavitating flows in the centrifugal pump and performance prediction. Int. J. Nonlinear Sci. Numer. Simul. 20(3–4), 487–509 (2019)MathSciNetCrossRef Al-Obaidi, A.R.: Effects of different turbulence models on three-dimensional unsteady cavitating flows in the centrifugal pump and performance prediction. Int. J. Nonlinear Sci. Numer. Simul. 20(3–4), 487–509 (2019)MathSciNetCrossRef
4.
go back to reference Lobanoff, V.S.; Ross, R.R.: Centrifugal Pumps: Design and Application. Elsevier, Amsterdam (2013) Lobanoff, V.S.; Ross, R.R.: Centrifugal Pumps: Design and Application. Elsevier, Amsterdam (2013)
5.
go back to reference Al-Obaidi, A.R.: Numerical investigation of flow field behaviour and pressure fluctuations within an axial flow pump under transient flow pattern based on CFD analysis method. In: Journal of Physics: Conference Series, vol. 1279, no. 1, IOP Publishing, p. 012069 (2019) Al-Obaidi, A.R.: Numerical investigation of flow field behaviour and pressure fluctuations within an axial flow pump under transient flow pattern based on CFD analysis method. In: Journal of Physics: Conference Series, vol. 1279, no. 1, IOP Publishing, p. 012069 (2019)
6.
go back to reference Tuzson, J.: Centrifugal Pump Design. Wiley, New York (2000) Tuzson, J.: Centrifugal Pump Design. Wiley, New York (2000)
7.
go back to reference Schmitz, S.: Reducing pump noise in cooling tower applications. World Pumps 456, 24–29 (2004)CrossRef Schmitz, S.: Reducing pump noise in cooling tower applications. World Pumps 456, 24–29 (2004)CrossRef
8.
go back to reference Chudina, M.: Noise as an indicator of cavitation in a centrifugal pump. Acoust. Phys. 49(4), 463–474 (2003)CrossRef Chudina, M.: Noise as an indicator of cavitation in a centrifugal pump. Acoust. Phys. 49(4), 463–474 (2003)CrossRef
9.
go back to reference Černetič, J.; Prezelj, J.; Čudina, M.: Use of noise and vibration signal for detection and monitoring of cavitation in kinetic pumps. J. Acoust. Soc. Am. 123(5), 3316–3316 (2008)CrossRef Černetič, J.; Prezelj, J.; Čudina, M.: Use of noise and vibration signal for detection and monitoring of cavitation in kinetic pumps. J. Acoust. Soc. Am. 123(5), 3316–3316 (2008)CrossRef
10.
go back to reference Čdina, M.: Detection of cavitation phenomenon in a centrifugal pump using audible sound. Mech. Syst. Signal Process. 17(6), 1335–1347 (2003)CrossRef Čdina, M.: Detection of cavitation phenomenon in a centrifugal pump using audible sound. Mech. Syst. Signal Process. 17(6), 1335–1347 (2003)CrossRef
11.
go back to reference Čudina, M.; Prezelj, J.: Detection of cavitation in operation of kinetic pumps. Use of discrete frequency tone in audible spectra. Appl. Acoust. 70(4), 540–546 (2009)CrossRef Čudina, M.; Prezelj, J.: Detection of cavitation in operation of kinetic pumps. Use of discrete frequency tone in audible spectra. Appl. Acoust. 70(4), 540–546 (2009)CrossRef
12.
go back to reference Nasiri, M.R.; Mahjoob, M.J.; Vahid-Alizadeh, H.: Vibration signature analysis for detecting cavitation in centrifugal pumps using neural networks. In: 2011 IEEE International Conference on Mechatronics (ICM), pp. 632–635 (2011) Nasiri, M.R.; Mahjoob, M.J.; Vahid-Alizadeh, H.: Vibration signature analysis for detecting cavitation in centrifugal pumps using neural networks. In: 2011 IEEE International Conference on Mechatronics (ICM), pp. 632–635 (2011)
13.
go back to reference Al-Obaidi, A.R.: Investigation of effect of pump rotational speed on performance and detection of cavitation within a centrifugal pump using vibration analysis. Heliyon 5(6), e01910 (2019)CrossRef Al-Obaidi, A.R.: Investigation of effect of pump rotational speed on performance and detection of cavitation within a centrifugal pump using vibration analysis. Heliyon 5(6), e01910 (2019)CrossRef
15.
go back to reference Al-Obaidi, A.R.; Towsyfyan, H.: An experimental study on vibration signatures for detecting incipient cavitation in centrifugal pumps based on envelope spectrum analysis. J. Appl. Fluid Mech. 12(6), 2057–2067 (2019)CrossRef Al-Obaidi, A.R.; Towsyfyan, H.: An experimental study on vibration signatures for detecting incipient cavitation in centrifugal pumps based on envelope spectrum analysis. J. Appl. Fluid Mech. 12(6), 2057–2067 (2019)CrossRef
16.
go back to reference Kamiel, B.P.: Vibration-based multi-fault diagnosis for centrifugal pumps. Doctoral dissertation, Curtin University (2015) Kamiel, B.P.: Vibration-based multi-fault diagnosis for centrifugal pumps. Doctoral dissertation, Curtin University (2015)
17.
go back to reference Zhang, N.; Yang, M.; Gao, B.; Li, Z.: Vibration characteristics induced by cavitation in a centrifugal pump with slope volute. In: Shock and Vibration (2015) Zhang, N.; Yang, M.; Gao, B.; Li, Z.: Vibration characteristics induced by cavitation in a centrifugal pump with slope volute. In: Shock and Vibration (2015)
18.
go back to reference Buono, D.; Siano, D.; Frosina, E.; Senatore, A.: Gerotor pump cavitation monitoring and fault diagnosis using vibration analysis through the employment of auto-regressive-moving-average technique. Simul. Model. Pract. Theory 71, 61–82 (2017)CrossRef Buono, D.; Siano, D.; Frosina, E.; Senatore, A.: Gerotor pump cavitation monitoring and fault diagnosis using vibration analysis through the employment of auto-regressive-moving-average technique. Simul. Model. Pract. Theory 71, 61–82 (2017)CrossRef
19.
go back to reference Casoli, P.; Pastori, M.; Scolari, F.; Rundo, M.: A vibration signal-based method for fault identification and classification in hydraulic axial piston pumps. Energies 12(5), 953 (2019)CrossRef Casoli, P.; Pastori, M.; Scolari, F.; Rundo, M.: A vibration signal-based method for fault identification and classification in hydraulic axial piston pumps. Energies 12(5), 953 (2019)CrossRef
20.
go back to reference Lu, J.; Liu, X.; Zeng, Y.; Zhu, B.; Hu, B.; Yuan, S.; Hua, H.: Detection of the flow state for a centrifugal pump based on vibration. Energies 12(16), 3066 (2019)CrossRef Lu, J.; Liu, X.; Zeng, Y.; Zhu, B.; Hu, B.; Yuan, S.; Hua, H.: Detection of the flow state for a centrifugal pump based on vibration. Energies 12(16), 3066 (2019)CrossRef
21.
go back to reference Mousmoulis, G.; Yiakopoulos, C.; Kassanos, I.; Antoniadis, I.; Anagnostopoulos, J.: Vibration and acoustic emission monitoring of a centrifugal pump under cavitating operating conditions. In: IOP Conference Series: Earth and Environmental Science, vol. 405, no. 1, IOP Publishing, p. 012003 (2019) Mousmoulis, G.; Yiakopoulos, C.; Kassanos, I.; Antoniadis, I.; Anagnostopoulos, J.: Vibration and acoustic emission monitoring of a centrifugal pump under cavitating operating conditions. In: IOP Conference Series: Earth and Environmental Science, vol. 405, no. 1, IOP Publishing, p. 012003 (2019)
22.
go back to reference Brennen, C.E.: Hydrodynamics of Pumps. Concepts ETI Inc., Oxford Science Publications, vol. 81 (1994) Brennen, C.E.: Hydrodynamics of Pumps. Concepts ETI Inc., Oxford Science Publications, vol. 81 (1994)
23.
go back to reference Bachus, L.; Custodio, A. (eds.): Know and Understand Centrifugal Pumps. Elsevier, Amsterdam (2003) Bachus, L.; Custodio, A. (eds.): Know and Understand Centrifugal Pumps. Elsevier, Amsterdam (2003)
24.
go back to reference Al-Obaidi, A.R.: Detection of cavitation phenomenon within a centrifugal pump based on vibration analysis technique in both time and frequency domains. In: Experimental Techniques, pp. 1–19 (2020) Al-Obaidi, A.R.: Detection of cavitation phenomenon within a centrifugal pump based on vibration analysis technique in both time and frequency domains. In: Experimental Techniques, pp. 1–19 (2020)
25.
go back to reference Al-Obaidi, A.R.: Investigation of fluid field analysis, characteristics of pressure drop and improvement of heat transfer in three-dimensional circular corrugated pipes. J. Energy Storage 26, 101012 (2019)CrossRef Al-Obaidi, A.R.: Investigation of fluid field analysis, characteristics of pressure drop and improvement of heat transfer in three-dimensional circular corrugated pipes. J. Energy Storage 26, 101012 (2019)CrossRef
26.
go back to reference Al-Obaidi, A.R.; Sharif, A.: Investigation of the three-dimensional structure, pressure drop, and heat transfer characteristics of the thermohydraulic flow in a circular pipe with different twisted-tape geometrical configurations. J. Therm. Anal. Calorim. (2020). https://doi.org/10.1007/s10973-019-09244-y Al-Obaidi, A.R.; Sharif, A.: Investigation of the three-dimensional structure, pressure drop, and heat transfer characteristics of the thermohydraulic flow in a circular pipe with different twisted-tape geometrical configurations. J. Therm. Anal. Calorim. (2020). https://​doi.​org/​10.​1007/​s10973-019-09244-y
27.
go back to reference Gautam, N.: Construction, Working and Advantages of Centrifugal Pump (2012) Gautam, N.: Construction, Working and Advantages of Centrifugal Pump (2012)
28.
go back to reference Al-Obaidi, A.R.: Numerical investigations of transient flow characteristic in axial flow pump and pressure fluctuation analysis based on the CFD technique. J. Eng. Sci. Technol. Rev. 12(6), 70–79 (2019)CrossRef Al-Obaidi, A.R.: Numerical investigations of transient flow characteristic in axial flow pump and pressure fluctuation analysis based on the CFD technique. J. Eng. Sci. Technol. Rev. 12(6), 70–79 (2019)CrossRef
29.
go back to reference Al-Obaidi, A.R.: Investigation of the influence of various numbers of impeller blades on internal flow field analysis and the pressure pulsation of an axial pump based on transient flow behavior. Heat Transf. (2020). https://doi.org/10.1002/htj.21704 Al-Obaidi, A.R.: Investigation of the influence of various numbers of impeller blades on internal flow field analysis and the pressure pulsation of an axial pump based on transient flow behavior. Heat Transf. (2020). https://​doi.​org/​10.​1002/​htj.​21704
30.
go back to reference Wang, C.; He, X.; Shi, W.; Wang, X.; Wang, X.; Qiu, N.: Numerical study on pressure fluctuation of a multistage centrifugal pump based on whole flow field. AIP Adv. 9(3), 035118 (2019)CrossRef Wang, C.; He, X.; Shi, W.; Wang, X.; Wang, X.; Qiu, N.: Numerical study on pressure fluctuation of a multistage centrifugal pump based on whole flow field. AIP Adv. 9(3), 035118 (2019)CrossRef
31.
go back to reference Wang, C.; Hu, B.; Zhu, Y.; Wang, X.; Luo, C.; Cheng, L.: Numerical study on the gas–water two-phase flow in the self-priming process of self-priming centrifugal pump. Processes 7(6), 330 (2019)CrossRef Wang, C.; Hu, B.; Zhu, Y.; Wang, X.; Luo, C.; Cheng, L.: Numerical study on the gas–water two-phase flow in the self-priming process of self-priming centrifugal pump. Processes 7(6), 330 (2019)CrossRef
Metadata
Title
Experimental Investigation of the Effect of Air Injection on Performance and Detection of Cavitation in the Centrifugal Pump Based on Vibration Technique
Authors
Ahmed Ramadhan Al-Obaidi
Rakesh Mishra
Publication date
20-04-2020
Publisher
Springer Berlin Heidelberg
Published in
Arabian Journal for Science and Engineering / Issue 7/2020
Print ISSN: 2193-567X
Electronic ISSN: 2191-4281
DOI
https://doi.org/10.1007/s13369-020-04509-3

Other articles of this Issue 7/2020

Arabian Journal for Science and Engineering 7/2020 Go to the issue

Premium Partners