Skip to main content
Top

2020 | OriginalPaper | Chapter

Fault Detection and Diagnosis of Alumina Feeding System Using Individual Anode Current Measurement

Authors : Yuchen Yao, Jie Bao, Maria Skyllas-Kazacos, Barry J. Welch, Ali Jassim

Published in: Light Metals 2020

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

With the growth in sizes of the Hall-Héroult cells, the detection and diagnosis of faults in the Hall-Héroult process is becoming more difficult, as the information from the cell resistance, which is obtained from the line current and cell voltage, only indicates overall conditions of the cell. In order to achieve improved process efficiency, the measurement of individual anode current has been studied extensively in recent years. Unlike conventionally measured line current and cell voltage, individual anode currents provide information about the localized cell conditions. This paper presents a method to detect faults in the alumina feeding system in the Hall-Héroult cells from individual anode current measurement. It involves the dynamic estimation of the feeding system operating conditions by incorporating a mass balance model, without using physical sensors attached to the feeders. This method is shown to be effective in observing feeder failure, evaluating the seriousness of the fault and identifying failed feeder location.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Homsi, P., Peyneau, J.M., and Reverdy, M. (2000). Overview of process control in reduction cells and potlines, Light Metals 2000, pp. 210–223. Homsi, P., Peyneau, J.M., and Reverdy, M. (2000). Overview of process control in reduction cells and potlines, Light Metals 2000, pp. 210–223.
2.
go back to reference Rye, K., Königsson, M., and Solberg, I. (1998). Current redistribution among individual anode carbons in a Hall-Héroult prebake cell at low alumina concentrations, Light Metals 1998, pp. 241–246. Rye, K., Königsson, M., and Solberg, I. (1998). Current redistribution among individual anode carbons in a Hall-Héroult prebake cell at low alumina concentrations, Light Metals 1998, pp. 241–246.
3.
go back to reference Cheung, C., Menictas, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2013). Characterization of individual anode current signals in aluminum reduction cells, Industrial and Engineering Chemistry Research, vol. 52, no. 28, pp. 9632–9644. Cheung, C., Menictas, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2013). Characterization of individual anode current signals in aluminum reduction cells, Industrial and Engineering Chemistry Research, vol. 52, no. 28, pp. 9632–9644.
4.
go back to reference Barnett, W. (1988). Measuring current distribution in an aluminum reduction cell, U.S. Patent: 4786379. Barnett, W. (1988). Measuring current distribution in an aluminum reduction cell, U.S. Patent: 4786379.
5.
go back to reference Urata, N. and Evans, J. (2010). The determination of pot current distribution by measuring magnetic fields, Light Metals 2010, pp.473–478. Urata, N. and Evans, J. (2010). The determination of pot current distribution by measuring magnetic fields, Light Metals 2010, pp.473–478.
6.
go back to reference Evans, J. and Urata, N. (2012). Wireless and non-contacting measurement of individual anode currents in Hall-Héroult pots; experience and benefits, Light Metals 2012, pp. 939–942. Evans, J. and Urata, N. (2012). Wireless and non-contacting measurement of individual anode currents in Hall-Héroult pots; experience and benefits, Light Metals 2012, pp. 939–942.
7.
go back to reference Barber, G. (1992). The Impact of Anode-related Process Dynamics of Cell Behavior During Aluminum Electrolysis. Ph.D. thesis, Department of Chemical and Materials Engineering, School of Engineering, The University of Auckland, New Zealand. Barber, G. (1992). The Impact of Anode-related Process Dynamics of Cell Behavior During Aluminum Electrolysis. Ph.D. thesis, Department of Chemical and Materials Engineering, School of Engineering, The University of Auckland, New Zealand.
8.
go back to reference Keniry, J. and Shaidulin, E. (2008). Anode signal analysis: the next generation in reduction cell control. Light Metals 2008, pp. 292–297. Keniry, J. and Shaidulin, E. (2008). Anode signal analysis: the next generation in reduction cell control. Light Metals 2008, pp. 292–297.
9.
go back to reference Dion, L., Lagace, C., Evans, J.W., Victor, R., and Kiss, L.I. (2015). On-line monitoring of individual anode currents to understand and improve the process control at Alouette. Light Metals 2015, pp. 723–728. Dion, L., Lagace, C., Evans, J.W., Victor, R., and Kiss, L.I. (2015). On-line monitoring of individual anode currents to understand and improve the process control at Alouette. Light Metals 2015, pp. 723–728.
10.
go back to reference Cheung, C., Menictas, C., Bao, J., Skyllas-Kazacos, M., and Welch, B.J. (2012). Spatial temperature profiles in an aluminium reduction cell under different anode current distributions. AIChE Journal, 59(5), pp. 1544–1556. Cheung, C., Menictas, C., Bao, J., Skyllas-Kazacos, M., and Welch, B.J. (2012). Spatial temperature profiles in an aluminium reduction cell under different anode current distributions. AIChE Journal, 59(5), pp. 1544–1556.
11.
go back to reference Yao, Y., Cheung, C.Y., Bao, J., Skyllas-Kazacos, M., Welch, B.J., and Akhmetov, S. (2017). Estimation of spatial alumina concentration in an aluminum reduction cell using a multilevel state observer. AIChE Journal, 63(7), pp. 2806–2818. Yao, Y., Cheung, C.Y., Bao, J., Skyllas-Kazacos, M., Welch, B.J., and Akhmetov, S. (2017). Estimation of spatial alumina concentration in an aluminum reduction cell using a multilevel state observer. AIChE Journal, 63(7), pp. 2806–2818.
12.
go back to reference Yao, Y., Cheung, C.Y., Bao, J., Skyllas-Kazacos, M., Welch, B.J., and Akhmetov, S. (2018). Fault detection and diagnosis in Hall-Héroult cells based on individual anode current measurements using dynamic kernel PCA. Metallurgical and Materials Transactions B, 49(4), pp. 2077–2088. Yao, Y., Cheung, C.Y., Bao, J., Skyllas-Kazacos, M., Welch, B.J., and Akhmetov, S. (2018). Fault detection and diagnosis in Hall-Héroult cells based on individual anode current measurements using dynamic kernel PCA. Metallurgical and Materials Transactions B, 49(4), pp. 2077–2088.
13.
go back to reference Banjab, A.J., Akhmetov, S., Welch, B.J., Skyllas-Kazacos, M., Bao, J. and Yao Y. (2015), Studies on background PFC and current distribution using individual anode signals in aluminum reduction cells, in Proceedings of the International Committee Conference for Study of Bauxite, Alumina and Aluminum (ISCOBA), Dubai, U.A.E. Banjab, A.J., Akhmetov, S., Welch, B.J., Skyllas-Kazacos, M., Bao, J. and Yao Y. (2015), Studies on background PFC and current distribution using individual anode signals in aluminum reduction cells, in Proceedings of the International Committee Conference for Study of Bauxite, Alumina and Aluminum (ISCOBA), Dubai, U.A.E.
14.
go back to reference Yao, Y., Cheung, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2014). Process monitoring in aluminum reduction cells via state estimation, in Proceedings of 11th Australasian Aluminum Smelting Technology Conference, Dubai, U.A.E. Yao, Y., Cheung, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2014). Process monitoring in aluminum reduction cells via state estimation, in Proceedings of 11th Australasian Aluminum Smelting Technology Conference, Dubai, U.A.E.
15.
go back to reference Yao, Y., Cheung, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2015). Monitoring local alumina dissolution in aluminum reduction cells using state estimation, Light Metals 2015, pp. 577–581. Yao, Y., Cheung, C., Bao, J., Skyllas-Kazacos, M. and Welch, B.J. (2015). Monitoring local alumina dissolution in aluminum reduction cells using state estimation, Light Metals 2015, pp. 577–581.
16.
go back to reference Haupin, W. (1998). Interpreting the components of cell voltage. Light Metals 1998, pp. 531–537. Haupin, W. (1998). Interpreting the components of cell voltage. Light Metals 1998, pp. 531–537.
Metadata
Title
Fault Detection and Diagnosis of Alumina Feeding System Using Individual Anode Current Measurement
Authors
Yuchen Yao
Jie Bao
Maria Skyllas-Kazacos
Barry J. Welch
Ali Jassim
Copyright Year
2020
DOI
https://doi.org/10.1007/978-3-030-36408-3_75

Premium Partners