Skip to main content
Top
Published in: Forschung im Ingenieurwesen 3/2019

01-09-2019 | Originalarbeiten/Originals

Gear standards for reliable measurement of noise-causing tooth flank ripples

Quick verification of the measurement precision

Authors: Thies Kahnenbley, Günther Gravel

Published in: Forschung im Ingenieurwesen | Issue 3/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In modern drives, the requirements regarding low noise, transmittable torque and low weight are constantly increasing. As soon as a noise excitation occurs in the transmission, tooth flank ripples at the gears are frequently responsible. These ripples usually have an amplitude between 0.10 and 1.00 µm. Fine structures like these can only be reliably detected with high-precision gear measuring machines. However, there are no validation and traceability options for the calculated ripple characteristics.
In this paper, a ripple standard with a 69th ghost order is presented, allowing to check the accuracy of ripple measurement on gear measuring machines. The standard is tested regarding its practicality in comparative measurements, to be able to evaluate and improve the accuracy of the ripple measurement used today. The investigation of a large number of gear measuring machines indicates that they achieve a very low variance. Finally, the influence of the selected filter on the measurement result of high-frequency ripples is shown. The filter can be adjusted to control an amplitude absorption.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference VDI/VDE 2612 (sheet 1) (2018) Measurement and testing of gears—Evaluation of profile and helix measurements on cylindrical gears with involute profile. Beuth Verlag, Berlin VDI/VDE 2612 (sheet 1) (2018) Measurement and testing of gears—Evaluation of profile and helix measurements on cylindrical gears with involute profile. Beuth Verlag, Berlin
2.
go back to reference Gravel G, Kahnenbley T (2017) Werkzeug- und Fertigungseinflüsse in der Verzahnungsmessung erkennen. 6. VDI-Fachtagung Verzahnungsmesstechnik. VDI Ber 2316:43–54 Gravel G, Kahnenbley T (2017) Werkzeug- und Fertigungseinflüsse in der Verzahnungsmessung erkennen. 6. VDI-Fachtagung Verzahnungsmesstechnik. VDI Ber 2316:43–54
3.
go back to reference Svahn M (2016) On the Machining of Involute Helical Gears. Prediction models on tool geometry, cut gear tooth surface topography, chip geometry, and tool cutting forces. Dissertation. Lund University Svahn M (2016) On the Machining of Involute Helical Gears. Prediction models on tool geometry, cut gear tooth surface topography, chip geometry, and tool cutting forces. Dissertation. Lund University
4.
go back to reference Wengler S, Römhild I (2005) Zahnflankenwelligkeit. Periodische Anteile der Flankenformabweichung. Final report on the research project no. 376 III of the Research Association for Drive Technology (FVA) vol 770. FVA, Frankfurt/Main Wengler S, Römhild I (2005) Zahnflankenwelligkeit. Periodische Anteile der Flankenformabweichung. Final report on the research project no. 376 III of the Research Association for Drive Technology (FVA) vol 770. FVA, Frankfurt/Main
5.
go back to reference Gravel G, Kahnenbley T (2018) Stirnrad-Welligkeitsnormale. Zahnradnormale für die sichere Messung geräuschverursachender Welligkeiten. Final report on the research project no. 733 I of the Research Association for Drive Technology (FVA) vol 1308. FVA, Frankfurt/Main Gravel G, Kahnenbley T (2018) Stirnrad-Welligkeitsnormale. Zahnradnormale für die sichere Messung geräuschverursachender Welligkeiten. Final report on the research project no. 733 I of the Research Association for Drive Technology (FVA) vol 1308. FVA, Frankfurt/Main
6.
go back to reference Gravel G (2013) Analysis of ripple on noisy gears. Gear solutions (January 2013) 10 pp. 38–47 Gravel G (2013) Analysis of ripple on noisy gears. Gear solutions (January 2013) 10 pp. 38–47
7.
go back to reference Cramer E, Kamps U (2014) Grundlagen der Wahrscheinlichkeitsrechnung und Statistik. Springer, BerlinMATH Cramer E, Kamps U (2014) Grundlagen der Wahrscheinlichkeitsrechnung und Statistik. Springer, BerlinMATH
8.
go back to reference ISO 1328-1 (2013) Cylindical gears—Part1: Definition and allowable values of deviations relevant to flanks of gear teeth. Beuth Verlag, Berlin ISO 1328-1 (2013) Cylindical gears—Part1: Definition and allowable values of deviations relevant to flanks of gear teeth. Beuth Verlag, Berlin
9.
go back to reference DIN EN ISO 16610-21 (2013) Filtration—Part 21: Linear profile filters: Gaussian filters. Beuth Verlag, Berlin DIN EN ISO 16610-21 (2013) Filtration—Part 21: Linear profile filters: Gaussian filters. Beuth Verlag, Berlin
Metadata
Title
Gear standards for reliable measurement of noise-causing tooth flank ripples
Quick verification of the measurement precision
Authors
Thies Kahnenbley
Günther Gravel
Publication date
01-09-2019
Publisher
Springer Berlin Heidelberg
Published in
Forschung im Ingenieurwesen / Issue 3/2019
Print ISSN: 0015-7899
Electronic ISSN: 1434-0860
DOI
https://doi.org/10.1007/s10010-019-00366-1

Other articles of this Issue 3/2019

Forschung im Ingenieurwesen 3/2019 Go to the issue

Premium Partners