Skip to main content
Top
Published in: Journal of Intelligent Manufacturing 5/2014

01-10-2014

Generalized cell formation: iterative versus simultaneous resolution with grouping genetic algorithm

Authors: Emmanuelle Vin, Alain Delchambre

Published in: Journal of Intelligent Manufacturing | Issue 5/2014

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

For each industrial, lean manufacturing is “The method” to improve productivity and reduce cost. One of the tools for lean is cellular manufacturing. This technique reduces the factory to several small entities which are easier to manage. The algorithm proposed in this paper is based on a simultaneous resolution of two interdependent problems. These two problems emerge when the flexibility is used during the production process. This paper proves the efficiency of the simultaneous resolution comparing to the sequential resolution with iterations. To compare only the resolution method, a unique grouping genetic algorithm is adapted to be used in both cases.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Footnotes
1
PFA provides well-established, efficient and analytical engineering method for planning the change from process organization to product organization.
 
2
The reviews of Mansouri et al. (2000) and Defersha and Chen (2006) incorporate a wider range of input data and cell formation criteria.
 
3
The complete case can available by email.
 
Literature
go back to reference Adenso-Diaz, B., Lozano, S., Racero, J., & Guerrero, F. (2001). Machine cell formation in generalized group technology. Computers & Operations Research, 41(2), 227–240. Adenso-Diaz, B., Lozano, S., Racero, J., & Guerrero, F. (2001). Machine cell formation in generalized group technology. Computers & Operations Research, 41(2), 227–240.
go back to reference Akturk, M., & Turkcan, A. (2000). Cellular manufacturing system design using a holonistic approach. International Journal of Production Research, 38(1), 2327–2347.CrossRef Akturk, M., & Turkcan, A. (2000). Cellular manufacturing system design using a holonistic approach. International Journal of Production Research, 38(1), 2327–2347.CrossRef
go back to reference Askin, R., Selim, H., & Vakharia, A. (1997). A methodology for designing flexible cellular manufacturing systems. IIE Transactions, 29(7), 599–610. Askin, R., Selim, H., & Vakharia, A. (1997). A methodology for designing flexible cellular manufacturing systems. IIE Transactions, 29(7), 599–610.
go back to reference Baykasoglu, A., & Gindy, N. (2000). Mocacef 1.0: Multiple objective capability based approach to form part-machine groups for cellular manufacturing application. International Journal of Production Research, 38(5), 1133–1161.CrossRef Baykasoglu, A., & Gindy, N. (2000). Mocacef 1.0: Multiple objective capability based approach to form part-machine groups for cellular manufacturing application. International Journal of Production Research, 38(5), 1133–1161.CrossRef
go back to reference Baykasoglu, A., Gindy, N., & Cobb, R. (2001). Capability based formulation and solution of multiple objective cell formation problems using simulated annealing. Integrated Manufacturing System, 12, 258–274.CrossRef Baykasoglu, A., Gindy, N., & Cobb, R. (2001). Capability based formulation and solution of multiple objective cell formation problems using simulated annealing. Integrated Manufacturing System, 12, 258–274.CrossRef
go back to reference Benjaafar, S., & Ramakrishnan, R. (1996). Measurement and evaluation of sequencing flexibility in manufacturing systems. International Journal of Production Research, 34, 1195–1220.CrossRef Benjaafar, S., & Ramakrishnan, R. (1996). Measurement and evaluation of sequencing flexibility in manufacturing systems. International Journal of Production Research, 34, 1195–1220.CrossRef
go back to reference Caux, C., Bruniaux, R., & Pierreval, H. (2000). Cell formation with alternative process plans and machine capacity constraints: A new combined approach. International Journal of Production Economics, 64(1–3), 279–284.CrossRef Caux, C., Bruniaux, R., & Pierreval, H. (2000). Cell formation with alternative process plans and machine capacity constraints: A new combined approach. International Journal of Production Economics, 64(1–3), 279–284.CrossRef
go back to reference Chandrasekharan, M., & Rajagopalan, R. (1986). An ideal seed non-hierarchical clustering algorithm for cellular manufacturing. International Journal of Production Research, 24(2), 451– 464.CrossRef Chandrasekharan, M., & Rajagopalan, R. (1986). An ideal seed non-hierarchical clustering algorithm for cellular manufacturing. International Journal of Production Research, 24(2), 451– 464.CrossRef
go back to reference Chen, J., & Heragu, S. (1999). Stepwise decomposition approaches for large scale cell formation problems. European Journal of Operational Research, 113, 64–79.CrossRef Chen, J., & Heragu, S. (1999). Stepwise decomposition approaches for large scale cell formation problems. European Journal of Operational Research, 113, 64–79.CrossRef
go back to reference Choobineh, F. (1988). A framework for the design of cellular manufacturing systems. International Journal of Production Research, 26(7), 1161–1172.CrossRef Choobineh, F. (1988). A framework for the design of cellular manufacturing systems. International Journal of Production Research, 26(7), 1161–1172.CrossRef
go back to reference Defersha, F., & Chen, M. (2006). A comprehensive mathematical model for the design of the cellular manufacturing systems. International Journal of Production Economics, 103, 767–783.CrossRef Defersha, F., & Chen, M. (2006). A comprehensive mathematical model for the design of the cellular manufacturing systems. International Journal of Production Economics, 103, 767–783.CrossRef
go back to reference Diallo, M., Pierreval, H., & Quilliot, A. (2001). Manufacturing cells design with flexible routing capability in presence of unreliable machines. International Journal of Production Economics, 74(1), 175–182.CrossRef Diallo, M., Pierreval, H., & Quilliot, A. (2001). Manufacturing cells design with flexible routing capability in presence of unreliable machines. International Journal of Production Economics, 74(1), 175–182.CrossRef
go back to reference Falkenauer, E. (1998). Genetic algorithms for grouping problem. New York: Wiley. Falkenauer, E. (1998). Genetic algorithms for grouping problem. New York: Wiley.
go back to reference Goncalves, J., & Resende, M. (2002). A hybrid genetic algorithm for manufacturing cell formation. Tech. rep., Rapport. Goncalves, J., & Resende, M. (2002). A hybrid genetic algorithm for manufacturing cell formation. Tech. rep., Rapport.
go back to reference Gravel, M., Nsakanda, A., & Price, W. (1998). Efficient solutions to the cell-formation problem with multiple routings via a double-loop genetic algorithm. European Journal of Operational Research, 109, 286–298.CrossRef Gravel, M., Nsakanda, A., & Price, W. (1998). Efficient solutions to the cell-formation problem with multiple routings via a double-loop genetic algorithm. European Journal of Operational Research, 109, 286–298.CrossRef
go back to reference Gupta, T. (1993). Design of manufacturing cells for flexible environment considering alternative routeing. International Journal of Production Research, 31, 1259–1273.CrossRef Gupta, T. (1993). Design of manufacturing cells for flexible environment considering alternative routeing. International Journal of Production Research, 31, 1259–1273.CrossRef
go back to reference Heragu, S., & Chen, J. (1998). Optimal solution of cellular manufacturing system design: Benders’ decomposition approach. European Journal of Operational Research, 107, 175–192.CrossRef Heragu, S., & Chen, J. (1998). Optimal solution of cellular manufacturing system design: Benders’ decomposition approach. European Journal of Operational Research, 107, 175–192.CrossRef
go back to reference Holland, J. (1975). Adaptation in natural and artificial systems. Ann Arbor, MI: The University of Michigan Press. Holland, J. (1975). Adaptation in natural and artificial systems. Ann Arbor, MI: The University of Michigan Press.
go back to reference Hu, L., & Yasuda, K. (2006). Application of genetic algorithm for bin packing. International Journal of Production Research, 44(11) 1–35. Hu, L., & Yasuda, K. (2006). Application of genetic algorithm for bin packing. International Journal of Production Research, 44(11) 1–35.
go back to reference Hwang, H., & Ree, P. (1996). Routes selection for the cell formation problem with alternative part process plans. Computers & Operations Research, 30(3), 423–431. Hwang, H., & Ree, P. (1996). Routes selection for the cell formation problem with alternative part process plans. Computers & Operations Research, 30(3), 423–431.
go back to reference Jayaswal, S., & Adil, G. (2004). An efficient algorithm for cell formation with sequence data, machine replications and alternative process routings. International Journal of Production Research, 42(12), 2419–2433.CrossRef Jayaswal, S., & Adil, G. (2004). An efficient algorithm for cell formation with sequence data, machine replications and alternative process routings. International Journal of Production Research, 42(12), 2419–2433.CrossRef
go back to reference Jeon, G., & Leep, H. (2006). Forming part families by using genetic algorithm and designing machine cells under demand changes. Computers & Operations Research, 33(1), 263–283.CrossRef Jeon, G., & Leep, H. (2006). Forming part families by using genetic algorithm and designing machine cells under demand changes. Computers & Operations Research, 33(1), 263–283.CrossRef
go back to reference Joines, J., Culbreth, C., & King, R. (1996a). Manufacturing cell design: An integer programming model employing genetic algorithms. IEE Transactions, 28, 69–85.CrossRef Joines, J., Culbreth, C., & King, R. (1996a). Manufacturing cell design: An integer programming model employing genetic algorithms. IEE Transactions, 28, 69–85.CrossRef
go back to reference Joines, J., King, R., & Culbreth, C. (1996b). A comprehensive review of production-orien manufacturing cell formation techniques. International Journal of Factory Automation and Information Management, 3(3–4), 225–265. Joines, J., King, R., & Culbreth, C. (1996b). A comprehensive review of production-orien manufacturing cell formation techniques. International Journal of Factory Automation and Information Management, 3(3–4), 225–265.
go back to reference Kang, S., & Wemmerlov, U. (1993a). A work load-oriented heuristic methodology for manufacturing cell formation allowing reallocation of operations. European Journal of Operational Research, 69, 292–311.CrossRef Kang, S., & Wemmerlov, U. (1993a). A work load-oriented heuristic methodology for manufacturing cell formation allowing reallocation of operations. European Journal of Operational Research, 69, 292–311.CrossRef
go back to reference Kang, S., & Wemmerlov, U. (1993b). A work load-oriented heuristic methodology for manufacturing cell formation allowing reallocation of operations. European Journal of Operational Research, 69(3), 292–311.CrossRef Kang, S., & Wemmerlov, U. (1993b). A work load-oriented heuristic methodology for manufacturing cell formation allowing reallocation of operations. European Journal of Operational Research, 69(3), 292–311.CrossRef
go back to reference Kazerooni, M., Luong, H., & Abhary, K. (1997). A genetic algorithm based cell design considering alternative routing. Computer-Integrated Manufacturing Systems, 10(2), 93–108.CrossRef Kazerooni, M., Luong, H., & Abhary, K. (1997). A genetic algorithm based cell design considering alternative routing. Computer-Integrated Manufacturing Systems, 10(2), 93–108.CrossRef
go back to reference Kima, Y., Park, K., & Ko, J. (2003). A symbiotic evolutionary algorithm for the integration of process planning and job shop scheduling. Computers & Operations Research, 30, 1151–1171. Kima, Y., Park, K., & Ko, J. (2003). A symbiotic evolutionary algorithm for the integration of process planning and job shop scheduling. Computers & Operations Research, 30, 1151–1171.
go back to reference Kusiak, A. (1987). The generalized group technology concept. International Journal of Production Research, 25, 561–569.CrossRef Kusiak, A. (1987). The generalized group technology concept. International Journal of Production Research, 25, 561–569.CrossRef
go back to reference Kusiak, A., & Cho, M. (1992). Similarity coefficient algorithm for solving the group technology problem. International Journal of Production Research, 30(11), 2633–2646.CrossRef Kusiak, A., & Cho, M. (1992). Similarity coefficient algorithm for solving the group technology problem. International Journal of Production Research, 30(11), 2633–2646.CrossRef
go back to reference Lee, C., Lei, L., & Pinedo, M. (1997). Current trends in deterministic scheduling. Annals of Operations Research, 70, 1–41.CrossRef Lee, C., Lei, L., & Pinedo, M. (1997). Current trends in deterministic scheduling. Annals of Operations Research, 70, 1–41.CrossRef
go back to reference Lin, Y., & Solberg, J. (1991). Effectiveness of flexible routing control. The International Journal of Flexible Manufacturing Systems, 3, 189–211.CrossRef Lin, Y., & Solberg, J. (1991). Effectiveness of flexible routing control. The International Journal of Flexible Manufacturing Systems, 3, 189–211.CrossRef
go back to reference Logendran, R., Ramakrishna, P., & Srikandarajah, C. (1994). Tabu search-based heuristics for cellular manufacturing systems in the presence of alternative process plans. European Journal of Operational Research, 32(2), 273–297. Logendran, R., Ramakrishna, P., & Srikandarajah, C. (1994). Tabu search-based heuristics for cellular manufacturing systems in the presence of alternative process plans. European Journal of Operational Research, 32(2), 273–297.
go back to reference Lozano, S., Guerrero, F., Eguia, I., & Onieva, L. (1999). Cell design and loading in the presence of alternative routing. International Journal of Operational Research, 37(14), 3289–3304. Lozano, S., Guerrero, F., Eguia, I., & Onieva, L. (1999). Cell design and loading in the presence of alternative routing. International Journal of Operational Research, 37(14), 3289–3304.
go back to reference Mahdavi, I., Rezaeian, J., Shanker, K., & Amari, Z. (2006). A set partitioning based heuristic procedure for incremental cell formation with routing flexibility. International Journal of Production Research, 44(24), 5343–5361.CrossRef Mahdavi, I., Rezaeian, J., Shanker, K., & Amari, Z. (2006). A set partitioning based heuristic procedure for incremental cell formation with routing flexibility. International Journal of Production Research, 44(24), 5343–5361.CrossRef
go back to reference Mahesh, O., & Srinivasan, G. (2002). Incremental cell formation considering alternative machines. International Journal of Operational Research, 40(14), 3291–3310. Mahesh, O., & Srinivasan, G. (2002). Incremental cell formation considering alternative machines. International Journal of Operational Research, 40(14), 3291–3310.
go back to reference Mansouri, S., Moattar-Husseini, S., & Newman, S. (2000). A review of the modern approaches to multi-criteria cell design. International Journal of Production Research, 38(5), 1201–1218.CrossRef Mansouri, S., Moattar-Husseini, S., & Newman, S. (2000). A review of the modern approaches to multi-criteria cell design. International Journal of Production Research, 38(5), 1201–1218.CrossRef
go back to reference Mohamed, Z. (1996). A flexible approach to (re)configure flexible manufacturing cells. European Journal of Operational Research, 95, 566–576.CrossRef Mohamed, Z. (1996). A flexible approach to (re)configure flexible manufacturing cells. European Journal of Operational Research, 95, 566–576.CrossRef
go back to reference Moon, C., & Gen, M. (1999). A genetic algorithm-based approach for design of independent manufacturing cells. International Journal of Production Economics, 20(60–1), 421–426.CrossRef Moon, C., & Gen, M. (1999). A genetic algorithm-based approach for design of independent manufacturing cells. International Journal of Production Economics, 20(60–1), 421–426.CrossRef
go back to reference Mungwattana, A. (2000). Design of cellular manufacturing systems for dynamic and uncertain production requirements with presence of routing flexibility. Ph.D. thesis, Faculty of the Virginia Polytechnic Institute and State University. Mungwattana, A. (2000). Design of cellular manufacturing systems for dynamic and uncertain production requirements with presence of routing flexibility. Ph.D. thesis, Faculty of the Virginia Polytechnic Institute and State University.
go back to reference Nagi, R., Harhalakis, G., & Proth, J. (1990). Multiple routings and capacity considerations in group technology applications. European Journal of Operational Research, 28(12), 2243–2257. Nagi, R., Harhalakis, G., & Proth, J. (1990). Multiple routings and capacity considerations in group technology applications. European Journal of Operational Research, 28(12), 2243–2257.
go back to reference Nsakanda, A., Diaby, M., & Price, W. (2006). Hybrid genetic approach for solving large-scale capacitated cell formation problems with multiple routings. European Journal of Operational Research, 171(3), 1051–1070. Nsakanda, A., Diaby, M., & Price, W. (2006). Hybrid genetic approach for solving large-scale capacitated cell formation problems with multiple routings. European Journal of Operational Research, 171(3), 1051–1070.
go back to reference Rajamani, D., Singh, N., & Aneja, Y. (1992). Selection of parts and machines for cellularization: A mathematical programming approach. European Journal of Operational Research, 62(1), 47–54.CrossRef Rajamani, D., Singh, N., & Aneja, Y. (1992). Selection of parts and machines for cellularization: A mathematical programming approach. European Journal of Operational Research, 62(1), 47–54.CrossRef
go back to reference Ramabhatta, V., & Nagi, R. (1998). An integrated formulation of manufacturing cell formation with capacity planning and multiple routings. Annals of Operations Research, 77, 79–95.CrossRef Ramabhatta, V., & Nagi, R. (1998). An integrated formulation of manufacturing cell formation with capacity planning and multiple routings. Annals of Operations Research, 77, 79–95.CrossRef
go back to reference Sankaran, S., & Kasilingam, G. (1990). An integrated approach to cell formation and part routing in group technology manufacturing systems. Engineering Optimization, 16, 235–245.CrossRef Sankaran, S., & Kasilingam, G. (1990). An integrated approach to cell formation and part routing in group technology manufacturing systems. Engineering Optimization, 16, 235–245.CrossRef
go back to reference Sofianopoulou, S. (1999). Manufacturing cells design with alternative process plans and/or replicate machines. International Journal of Production Research, 37(3), 707–720.CrossRef Sofianopoulou, S. (1999). Manufacturing cells design with alternative process plans and/or replicate machines. International Journal of Production Research, 37(3), 707–720.CrossRef
go back to reference Solimanpur, M., Vrat, P., & Shankar, R. (2004). A multi-objective genetic algorithm approach to the design of cellular manufacturing systems. International Journal of Production Research, 42(7), 1419–1441.CrossRef Solimanpur, M., Vrat, P., & Shankar, R. (2004). A multi-objective genetic algorithm approach to the design of cellular manufacturing systems. International Journal of Production Research, 42(7), 1419–1441.CrossRef
go back to reference Stawowy, A. (2006). Evolutionary strategy for manufacturing cell design. OMEGA. The International Journal of Management Science, 34(1), 1–18. Stawowy, A. (2006). Evolutionary strategy for manufacturing cell design. OMEGA. The International Journal of Management Science, 34(1), 1–18.
go back to reference Suresh, N., & Slomp, J. (2001). A multi-objective procedure for labor assignments and grouping in capacitated cell formation problems. International Journal of Production Research, 39(18), 4103–4131.CrossRef Suresh, N., & Slomp, J. (2001). A multi-objective procedure for labor assignments and grouping in capacitated cell formation problems. International Journal of Production Research, 39(18), 4103–4131.CrossRef
go back to reference Uddin, M., & Shanker, K. (2002). Grouping of parts and machines in presence of alternative process routes by genetic algorithm. International Journal of Production Economics, 76(3), 219–228.CrossRef Uddin, M., & Shanker, K. (2002). Grouping of parts and machines in presence of alternative process routes by genetic algorithm. International Journal of Production Economics, 76(3), 219–228.CrossRef
go back to reference Vin, E. (2010). Genetic algorithms applied to generalized cell formation problem. Ph.D. thesis, Ecole Polytechnique de Bruxelles, Universit Libre de Bruxelles, Belgium. Vin, E. (2010). Genetic algorithms applied to generalized cell formation problem. Ph.D. thesis, Ecole Polytechnique de Bruxelles, Universit Libre de Bruxelles, Belgium.
go back to reference Vin, E., DeLit, P., & Delchambre, A. (2003). Une approche intgre pour rsoudre le problme de formation des cellules de production avec des routages alternatifs. In MOSIM03 world symposium, April 23–25, 2003, France. Vin, E., DeLit, P., & Delchambre, A. (2003). Une approche intgre pour rsoudre le problme de formation des cellules de production avec des routages alternatifs. In MOSIM03 world symposium, April 23–25, 2003, France.
go back to reference Vin, E., Francq, P., & Delchambre, A. (2006). A grouping genetic algorithm (simoggas) simultaneously to solve two grouping problems applied to the cell formation problem with alternative process plans. In Group technology/cellular manufacturing (GTCM06). Vin, E., Francq, P., & Delchambre, A. (2006). A grouping genetic algorithm (simoggas) simultaneously to solve two grouping problems applied to the cell formation problem with alternative process plans. In Group technology/cellular manufacturing (GTCM06).
go back to reference Vivekanand, P., & Narendran, T. (1998). Logical cell formation in fms, using flexibility-base criteria. International Journal of Flexible Manufacturing Systems, 10, 163–181.CrossRef Vivekanand, P., & Narendran, T. (1998). Logical cell formation in fms, using flexibility-base criteria. International Journal of Flexible Manufacturing Systems, 10, 163–181.CrossRef
go back to reference Won, Y. (2000). New p-median approach to cell formation with alternative process plans. International Journal of Production Research, 38(1), 229–240.CrossRef Won, Y. (2000). New p-median approach to cell formation with alternative process plans. International Journal of Production Research, 38(1), 229–240.CrossRef
go back to reference Wu, T., Chen, J., & Yeh, J. (2004). A decomposition approach to the cell formation problem with alternative process plans. The International Journal of Advanced Manufacturing Technology, 24(11/12), 834–840.CrossRef Wu, T., Chen, J., & Yeh, J. (2004). A decomposition approach to the cell formation problem with alternative process plans. The International Journal of Advanced Manufacturing Technology, 24(11/12), 834–840.CrossRef
go back to reference Wu, T., Chung, S., & Chang, C. (2009). Hybrid simulated annealing algorithm with mutation operator to the cell formation problem with alternative process routing. Expert Systems with Applications, 36, 3652–3661.CrossRef Wu, T., Chung, S., & Chang, C. (2009). Hybrid simulated annealing algorithm with mutation operator to the cell formation problem with alternative process routing. Expert Systems with Applications, 36, 3652–3661.CrossRef
go back to reference Yin, Y., & Yasuda, K. (2002). Manufacturing cells’ design in consideration of various production factors. International Journal of Production Research, 40(4), 885–906.CrossRef Yin, Y., & Yasuda, K. (2002). Manufacturing cells’ design in consideration of various production factors. International Journal of Production Research, 40(4), 885–906.CrossRef
go back to reference Zhao, C., & Wu, Z. (2000). A genetic algorithm for manufacturing cell formation with multiple routes and multiple objectives. International Journal of Production Research, 38(2), 385–395.CrossRef Zhao, C., & Wu, Z. (2000). A genetic algorithm for manufacturing cell formation with multiple routes and multiple objectives. International Journal of Production Research, 38(2), 385–395.CrossRef
Metadata
Title
Generalized cell formation: iterative versus simultaneous resolution with grouping genetic algorithm
Authors
Emmanuelle Vin
Alain Delchambre
Publication date
01-10-2014
Publisher
Springer US
Published in
Journal of Intelligent Manufacturing / Issue 5/2014
Print ISSN: 0956-5515
Electronic ISSN: 1572-8145
DOI
https://doi.org/10.1007/s10845-013-0749-7

Other articles of this Issue 5/2014

Journal of Intelligent Manufacturing 5/2014 Go to the issue

EditorialNotes

Editorial

Premium Partners