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Journal of Materials Engineering and Performance
Published in: Journal of Materials Engineering and Performance 11/2017

16-10-2017

Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

Authors: T. P. Gabb, R. B. Rogers, J. A. Nesbitt, R. A. Miller, B. J. Puleo, D. Johnson, J. Telesman, S. L. Draper, I. E. Locci

Published in: Journal of Materials Engineering and Performance | Issue 11/2017

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Abstract

Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.
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Metadata
Title
Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy
Authors
T. P. Gabb
R. B. Rogers
J. A. Nesbitt
R. A. Miller
B. J. Puleo
D. Johnson
J. Telesman
S. L. Draper
I. E. Locci
Publication date
16-10-2017
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 11/2017
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-017-3005-z

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