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The International Journal of Advanced Manufacturing Technology

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08-11-2021 | ORIGINAL ARTICLE

Interfacial quality prediction model for Al/steel sheets during friction stir–assisted double-sided incremental forming with synchronous bonding

Authors: Renhao Wu, Meng Li, Xinmei Liu, Zhiyun Yang, Jun Chen

Published in: The International Journal of Advanced Manufacturing Technology | Issue 1-2/2022

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Abstract

The widely investigated Al/steel laminated structures are challenged with subsequent plastic deformation due to the prone generation of interfacial brittle intermetallic compound layer. To overcome this drawback, a recently proposed thermomechanical forming technology as friction stir–assisted double-sided incremental plastic forming with synchronous solid-state interfacial bonding is utilized to fabricate Al/steel laminated structures. Typical interfacial bonding-forming performances produced by a series of experiments classified as sound bonding, de-bonding, over-thinning, penetration and crack are individually assessed. Local working peak temperature and maximum forming force in loading area are recorded and evaluated during stable bonding-forming stage. Considering the heat-force coupling effect, a pressure-strain-temperature–based prediction model is modified to assess interfacial quality, which is conformed to experimental results. This work can help obtain proper process window to successfully fabricate Al/steel laminated parts and shall also inspire to build guidance of related thermomechanical joining-with-forming processes to achieve high interfacial performance.

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Title: Interfacial quality prediction model for Al/steel sheets during friction stir–assisted double-sided incremental forming with synchronous bonding
Authors: Renhao Wu
Meng Li
Xinmei Liu
Zhiyun Yang
Jun Chen
Publication date: 08-11-2021
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 1-2/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-08168-y

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