Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Bücher
Zeitschriften
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
MTZ-Fachkongress

Antriebe und Energiesysteme von morgen


Austausch von Automobil- und Energiewirtschaft

Am 14./15. Mai geht es in Chemnitz um die Mobilitätswende durch Elektro- und Wasserstofffahrzeuge.
Erweiterte Suche
Anmelden
nach oben
The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 7-8/2020

02.01.2020 | ORIGINAL ARTICLE

Numerical simulation of friction stir-assisted incremental forming with synchronous bonding of heterogeneous sheet metals

verfasst von: Sheng Cai, Renhao Wu, Zhiheng Wang, Meng Li, Jun Chen

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Friction stir-assisted incremental sheet forming with synchronous bonding is developed as a novel variant of incremental sheet forming, by which the two sheet metals form incrementally and get bonded simultaneously. Numerical simulation of this process is crucial in revealing the forming mechanism and optimizing the process compared with expensive physical tryouts. A coupled thermo-mechanical finite element model was established to take the contact and heat transformation in every interface into consideration, and VUINTER contact subroutine which can express the heat partition coefficient and coefficient of friction was complied, validated and revised by groove tests. The effectiveness of the numerical simulation was verified by experiments. Furthermore, a comparative study based on numerical simulation is conducted to analyze the effects of process variables including feed rate, spindle speed, wall angle and vertical step size on temperature, thickness, and central bulge.
Vorheriger Artikel A dimension-driven adaptive programming for tool-path planning and post-processing in 5-axis form milling of hyperboloidal-type normal circular-arc gears
Nächster Artikel Effect of prebending curvature on bending strain and surface properties of stiffened plate during prestressed ultrasonic peening

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
Peng D, Liu L, Zhu X (2000) Review in research and development of clad metal sheets. Mater Rev 14:23–24
2.
Shi F, Zhao X, Xia Q (2012) Research on drawing process of two layer sheet steel based on numerical simulation. Mod Manuf Eng 2:99–104
3.
Sun M, Niknejad S, Zhang G (2015) Microstructure and mechanical properties of resistance spot welded AZ31/AA5754 using a nickel interlayer. Mater Des 87:905–913CrossRef
4.
Li M, Cai Z, Liu C (2007) Flexible manufacturing of sheet metal parts based on digitized-die. Robot CIM-Int Manuf 23:107–115CrossRef
5.
Zhu H, Kang J (2007) Sheet metal dieless incremental forming based on CNC machine tool. Forging Stamping Technol 32(1):88–90
6.
Zhou L, Mo J, Xiao X (2003) A study of NC incremental sheet parts forming process. J Plast Eng 10(4):27–29
7.
Gheysarian A, Honarpisheh M (2018) Process parameters optimization of the explosive-welded Al/Cu bimetal in the incremental sheet metal forming process. Iran J Sci Technol Trans Mech Eng:1–12
8.
Honarpishen M, Keimasi M, Alinaghian I (2018) Numerical and experimental study on incremental forming process of Al/Cu bimetals. J Mech Mater Struct 13:35–50CrossRef
9.
Sakhtemanian M, Honarpisheh M, Amini S (2018) Numerical and experimental study on the layer arrangement in the incremental forming process of explosive-welded low-carbon steel/CP-titanium bimetal sheet. Int J Adv Manuf Technol 95:3781–3796CrossRef
10.
Conte R, Ambrogio G, Filice L, Gagliardi F, Russo P (2017) Preliminary experimental analysis on incremental forming of fiberglass reinforces polyamide AITEM
11.
Contea R, Ambrogioa G, Pulicea D, Gagliardia F, Filicea L (2017) Incremental sheet forming of a composite made of thermoplastic matrix and glass-fiber reinforcement. Int Conf Techonol Plast 207:819–824
12.
Suresh K, Regalla S (2013) Simulation of forces and strains in single point incremental forming process. J Mach Form Technol 6:79–99
13.
Wang HY, Chen J (2017) Novel strategies to reduce the springback for double-sided incremental forming. Int J Adv Manuf Technol 96:973–979CrossRef
14.
Nguyen D, Park J, Kim Y (2009) Analytical and numerical approach to predict the fracture and optimize the press formability of incremental sheet forming for complex shape
15.
Sena J, Sousa RJ, Valente R (2010) Single point incremental forming simulation with an enhanced assumed strain solid-shell finite element formulation. Int J Mater Form 3(1):963–966CrossRef
16.
Capece F, Durante M, Formisano A, Langella A (2007) Evaluation of the maximum slope angle of simple geometries carried out by incremental forming process. J Mater Process Technol 194:145–150CrossRef
17.
Wang J, Song L, Li L (2015) Numerical simulation research on sheet temperature rise of rolling incremental sheet forming. Hot Work Technol 44(23):133–136
18.
Nguyen D, Park J, Kim Y (2010) Combined kinematic/isotropic behavior study for magnesium alloy sheets to predict ductile fracture of rotational incremental forming. Int J Mater Form 3(Suppl 1):939–942
19.
Nguyen D, Park J (2010) Ductile fracture prediction in rotational incremental forming for magnesium alloy sheets using combined kinematic/isotropic hardening model. Metall Mater Trans A 41A:1983–1994CrossRef
20.
Giuseppina A, Claudio C, Luigino F, Francesco G (2016) Theoretical model for temperature prediction in incremental sheet forming – experimental validation. Int J Mech Sci 108-109:39–48CrossRef
21.
Xu D, Wu W, Malhotra R, Chen J, Lu B, Cao J (2013) Mechanism investigation for the influence of tool rotation and laser surface texturing (LST) on formability in single point incremental forming. Int J Mach Tool Manu 73:37–46CrossRef
22.
Atlati S, Haddag B, Nouari M, Zenasni M (2014) Thermomechanical modelling of the tool–workmaterial interface in machining and its implementation using the ABAQUS VUINTER subroutine. Int J Mech Sci 87:102–117CrossRef
23.
Zhang B, Allegri G, Hallett S (2013) Micro-mechanical finite element analysis of single Z-pin pull-out. 2013 Simulia UK regional user meeting
24.
Diabb J, Rodríguez C, Mamidi N, Sandoval J, Taha-Tijerina J (2017) Study of lubrication and wear in single point incremental sheet forming (SPIF) process using vegetable oil nanolubricants. Wear. 376-377:777–785CrossRef
25.
Chao Y, Qi X, Tang W (2003) Heat transfer in friction stir welding—experimental and numerical studies. J Manuf Sci E-T ASME 125:138–145CrossRef
26.
Courbon C, Mabrouki T, Rech J, Mazuyer D, Eramo E (2011) New thermal issues on the modelling of tool-workpiece interaction: application to dry cutting of AISI 1045 steel. Adv Mater Res 223:286–295CrossRef
27.
Kang S, Jang B (2014) Comparison of friction stir welding heat transfer analysis methods and parametric study on unspecified input variable. J Mech Sci Technol 28(10):4233–4246CrossRef
28.
Avitzur B (1961) A theory of shear spinning of cones. J Eng Ind 83(4):494CrossRef
29.
Khalid A, Hussain G (2019) Bulging in ISF of cold bonded multi-layered Cu clad sheet: influence of forming conditions and bending. Trans Nonferrous Metal Soc 29:112–122CrossRef
30.
Hussian G, Al-Ghamdi KA (2014) Forming parameters and forming defects in incremental forming: part B. Mater Manuf Process 29:454–460CrossRef
31.
Al-Ghamdi KA, Hussain G (2015) The pillowing tendency of materials in incremental forming: experimental and FE analyses. Proc IMechE J Eng Manuf 229:744–753CrossRef
Metadaten
Titel
Numerical simulation of friction stir-assisted incremental forming with synchronous bonding of heterogeneous sheet metals
verfasst von
Sheng Cai
Renhao Wu
Zhiheng Wang
Meng Li
Jun Chen
Publikationsdatum
02.01.2020
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04792-x

Weitere Artikel der Ausgabe 7-8/2020

The International Journal of Advanced Manufacturing Technology 7-8/2020 Zur Ausgabe

ORIGINAL ARTICLE

A mechanistic prediction model for thrust force and torque during drilling of CFRP/Ti stacks

ORIGINAL ARTICLE

Thermal error modeling and prediction analysis based on OM algorithm for machine tool’s spindle

ORIGINAL ARTICLE

Prediction of mesoscale deformation in milling micro thin wall based on cantilever boundary

ORIGINAL ARTICLE

Effect of prebending curvature on bending strain and surface properties of stiffened plate during prestressed ultrasonic peening

ORIGINAL ARTICLE

Tooth surface modification method of face-milling spiral bevel gears with high contact ratio based on cutter blade profile correction

ORIGINAL ARTICLE

Two-step method to improve geometry accuracy of elongated hole flanging by electromagnetic forming

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise