Skip to main content
Top
Published in: Metallurgist 5-6/2015

01-09-2015

Method of Controlling the Energy Balance of Electrolytic Cells for Aluminum Production

Authors: I. A. Sysoev, V. A. Ershov, V. V. Kondrat’ev

Published in: Metallurgist | Issue 5-6/2015

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

A brief analysis is made of different approaches to controlling the energy balance of electrolytic cells and the composition of the electrolyte. The effect of various factors on the temperature characteristics of electrolytes is studied during the production of aluminum. The goals of the investigation as a whole were to optimize the parameters of the cell and create a program for controlling its energy balance by monitoring the working voltage and electrolyte-temperature distribution and automatically keeping these parameters within prescribed limits. The results obtained from the investigation can be used to develop and introduce a technology for automatically controlling the production of aluminum in electrolytic cells.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference G. P. Tarcy and K. Torklep, “Current efficiency in prebake and Soderberg,” Light Metals, 319–334 (2005). G. P. Tarcy and K. Torklep, “Current efficiency in prebake and Soderberg,” Light Metals, 319–334 (2005).
2.
go back to reference A. Solheim, S. Rolseth, E. Skybakmoen, et al., “Liquidus temperature and alumina solubility in the system Na3AlF6– AlF3–LiF–CaF2–MgF2,” Light Metals, 451–460 (1995). A. Solheim, S. Rolseth, E. Skybakmoen, et al., “Liquidus temperature and alumina solubility in the system Na3AlF6– AlF3–LiF–CaF2–MgF2,” Light Metals, 451–460 (1995).
3.
go back to reference Yu. G. Mikhalev, A. B. Braslavskii, and L. A. Isaeva, “Effect of cryolite ratio, electrolyte superheating, and additions of potassium fluoride on alumina dissolution rate,” Proc. 11th Int. Conf. Aluminum of Siberia – 2005, Krasnoyarsk. Yu. G. Mikhalev, A. B. Braslavskii, and L. A. Isaeva, “Effect of cryolite ratio, electrolyte superheating, and additions of potassium fluoride on alumina dissolution rate,” Proc. 11th Int. Conf. Aluminum of Siberia – 2005, Krasnoyarsk.
4.
go back to reference K. Grotheim and H. Kvande, Introduction to Aluminum Electrolysis – Understanding the Hall-Heroult Process, Aluminium-Verlag, Düsseldorf (1993). K. Grotheim and H. Kvande, Introduction to Aluminum Electrolysis – Understanding the Hall-Heroult Process, Aluminium-Verlag, Düsseldorf (1993).
5.
go back to reference L. Paulino, J. Yamamoto, R. A. Camilli, and J. C. Araujo, “Bath ratio control improvements at Alcoa Posos de Caldas – Brazil,” Light Metals, 419 (2005). L. Paulino, J. Yamamoto, R. A. Camilli, and J. C. Araujo, “Bath ratio control improvements at Alcoa Posos de Caldas – Brazil,” Light Metals, 419 (2005).
6.
go back to reference A. Meghlaoui and N. Aljabri, “Aluminum fluoride control strategy improvement,” Light Metals, 425 (2003). A. Meghlaoui and N. Aljabri, “Aluminum fluoride control strategy improvement,” Light Metals, 425 (2003).
7.
go back to reference F. J. S. McFadden, G. P. Bearne, P. C. Austin, and B. J. Welch, “Application of advanced process control to aluminium reduction cells – a review,” Light Metals., 1233 (2001). F. J. S. McFadden, G. P. Bearne, P. C. Austin, and B. J. Welch, “Application of advanced process control to aluminium reduction cells – a review,” Light Metals., 1233 (2001).
8.
go back to reference O. Bonnardel and P. Homsi, “The Pechiney semi-continuous and automatic measurement device (CMD), a new tool for automatic measurements,” Light Metals, 303–309 (1999). O. Bonnardel and P. Homsi, “The Pechiney semi-continuous and automatic measurement device (CMD), a new tool for automatic measurements,” Light Metals, 303–309 (1999).
9.
go back to reference S. N. Turusov, S. I. Nozhko, and V. I. Sedykh, “Comparative evaluation of sensors that measure the degree of superheating of the electrolyte in an aluminum reduction cell,” Tsvet. Met., No. 54, 35–38 (2005). S. N. Turusov, S. I. Nozhko, and V. I. Sedykh, “Comparative evaluation of sensors that measure the degree of superheating of the electrolyte in an aluminum reduction cell,” Tsvet. Met., No. 54, 35–38 (2005).
10.
go back to reference T. Rieck, M. Iffert, P. White, et al., “Increased current efficiency and energy consumption at the TRITMENT Smelter Essen using 9 Box matrix control,” Light Metals, 449–456 (2003). T. Rieck, M. Iffert, P. White, et al., “Increased current efficiency and energy consumption at the TRITMENT Smelter Essen using 9 Box matrix control,” Light Metals, 449–456 (2003).
11.
go back to reference A. I. Berezin, T. V. Piskazhova, V. V. Gritsko, et al., “Control of electrolysis technology based on electrolyte superheat,” Proc. Conf. Aluminum of Siberia – 2006. A. I. Berezin, T. V. Piskazhova, V. V. Gritsko, et al., “Control of electrolysis technology based on electrolyte superheat,” Proc. Conf. Aluminum of Siberia – 2006.
12.
go back to reference F. J. S. McFadden et al, “Control of temperature in aluminium reduction cells – challenges in measurement and variability,” Light Metals, 1171–1180 (2001). F. J. S. McFadden et al, “Control of temperature in aluminium reduction cells – challenges in measurement and variability,” Light Metals, 1171–1180 (2001).
13.
go back to reference K. Grjotheim et al., Aluminium Electrolysis, Aluminium-Verlag, Düsseldorf (1982). K. Grjotheim et al., Aluminium Electrolysis, Aluminium-Verlag, Düsseldorf (1982).
14.
go back to reference T. A. Utigard, “Why ‘best’ pots operate between 955 and 970°C,” Light Metals, 319–326 (1999). T. A. Utigard, “Why ‘best’ pots operate between 955 and 970°C,” Light Metals, 319–326 (1999).
15.
go back to reference W. Haupin, “The liquidus enigma,” Light Metals, 477–480 (1992). W. Haupin, “The liquidus enigma,” Light Metals, 477–480 (1992).
16.
go back to reference V. A. Ershov and I. A. Sysoev, Patent No. 2467095 RF, IPC C25C3/06, “Method of determining alumina concentration in a cryolite-alumina melt,” No. 2011118778/02, subm. 05.10.11, publ. 12.20.12, Byull., No. 32. V. A. Ershov and I. A. Sysoev, Patent No. 2467095 RF, IPC C25C3/06, “Method of determining alumina concentration in a cryolite-alumina melt,” No. 2011118778/02, subm. 05.10.11, publ. 12.20.12, Byull., No. 32.
17.
go back to reference V. A. Ershov, I. A. Sysoev, V. V. Kondrat’ev, et al., “Control of the concentration of alumina in the electrolyte during the production of aluminum,” Metallurg, No. 11, 96–101 (2011). V. A. Ershov, I. A. Sysoev, V. V. Kondrat’ev, et al., “Control of the concentration of alumina in the electrolyte during the production of aluminum,” Metallurg, No. 11, 96–101 (2011).
18.
go back to reference I. A. Sysoev, V. A. Ershov, Yu. V. Bogdanov, and V. V. Kondrat’ev, “Study of the effect of technological factors on the temperature characteristics of electrolytes in aluminum production,” Vestn. Irkutsk. Gos. Tekh. Univ., No. 2, 193–198 (2010). I. A. Sysoev, V. A. Ershov, Yu. V. Bogdanov, and V. V. Kondrat’ev, “Study of the effect of technological factors on the temperature characteristics of electrolytes in aluminum production,” Vestn. Irkutsk. Gos. Tekh. Univ., No. 2, 193–198 (2010).
19.
go back to reference I. A. Sysoev, V. A. Ershov, and V. V. Kondrat’ev, “Control of the energy regime in aluminum reduction cells,” Vestn. Irkutsk. Gos. Tekh. Univ., No. 12, 198–203 (2012). I. A. Sysoev, V. A. Ershov, and V. V. Kondrat’ev, “Control of the energy regime in aluminum reduction cells,” Vestn. Irkutsk. Gos. Tekh. Univ., No. 12, 198–203 (2012).
20.
go back to reference I. A. Sysoev and V. A. Ershov, Registr. Cert. Comp. Progr. No. 2014615075 RF, “Superheat computer program for controlling the energy regime of electrolytic cells used to make aluminum,” subm. 03.19.2014, reg. 05.16.2014. I. A. Sysoev and V. A. Ershov, Registr. Cert. Comp. Progr. No. 2014615075 RF, “Superheat computer program for controlling the energy regime of electrolytic cells used to make aluminum,” subm. 03.19.2014, reg. 05.16.2014.
Metadata
Title
Method of Controlling the Energy Balance of Electrolytic Cells for Aluminum Production
Authors
I. A. Sysoev
V. A. Ershov
V. V. Kondrat’ev
Publication date
01-09-2015
Publisher
Springer US
Published in
Metallurgist / Issue 5-6/2015
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-015-0134-1

Other articles of this Issue 5-6/2015

Metallurgist 5-6/2015 Go to the issue

Premium Partners