Top

Published in:

01-02-2022

New Solution for Plastic Deformation Process Intensification

Authors: V. V. Drahobetsky, A. A. Shapoval, V. T. Shchetynin, R. G. Argat, S. V. Shlyk, D. V. Mos’pan, S. M. Gorbatyuk, O. E. Markov

Published in: Metallurgist | Issue 9-10/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

A systematic approach is used to determine a new technical solution for material plastic deformation making it possible to separate the main and essential research features and to substantiate the solution adopted. Creation of an engineering assemblage is conducted on the basis of using a criterion for constructing metal plastic deformation classification and addition of intensification factors. Thermal effects during friction and impulse deformation are considered in order to select a new direction of research. The influence of a temperature effect under conditions of high speed deformation is established on the basis of metal forming process mechanics and analysis of experimental data. A classification is developed for processes that combine simultaneous force and heat effects through a deforming tool. The problem of determining the temperature effect during impulse deformation is found and confirmed experimentally. A new direction of plastic deformation processes intensification is determined that combines pulsed force action with a thermal effect in a deformable body surface layer. A new method of impulse friction hardening is proposed.

previous article Kinetics of Nickel, Iron, and their Alloys Dissolution in Nitric Acid

next article Deformation Temperature Conditions Providing Prescribed Property Uniformity for Steel Vessels and a Device for Non-Destructive Control

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

V. I. Ershov, V. I. Glazkov, and M. F. Kashirin, Contemporary Shape Changing Operations of Sheet Stamping [in Russian], Mashinostroenie, Moscow (1990).

M. Zagirnyak, V. Zagirnyak, D. Moloshtan, V. Drahobetskyi, and A. Shapoval, “A search for technologies implementing a high fighting efficiency of the multilayered elements of military equipment,” Eastern-European J. of Enterprise Technologies, No. 6 (1–102), 33–40 (2019); https://doi.org/10.15587/17294061.2019.183269.

S. P. Eron’ko, V. L. Danilov, M. Y. Tkachev, V. V. Tinyakov, and E. A. Ponomareva, “Model studies and modernization of a manipulator for tapping spout replacement in continuous steel casting,” Metallurgist, 64, No. 3-4, 301–308 (2020); https://doi.org/10.1007/s11015-020-00996-9.CrossRef

S. P. Eron’ko, V. L. Danilov, A. V. Kuklev, M. Y. Tkachev, V. V. Tinyakov, and S. V. Mechik, “Experience of design and industrial application of systems for the driven feed of slag-forming mixtures into the crystallizers of slab CCM,” Metallurgist, 64, No. 3-4, 214–222 (2020); https://doi.org/10.1007/s11015-020-00986-x.CrossRef

N. V. Verezub, E. V. Ostroverkh, and A. A. Simonova, Systematic Analysis, Structural and Parametric Optimization of Production Processes [in Russian], NTU KhPI, Khar’kov (2012).

O. A. Kobelev, A. V. Zinov’ev, and M. A. Tsepin, “Effective production of large pipe blanks,” Steel in Translation, 39, No. 6, 501–505 (2009); https://doi.org/10.3103/S0967091209060163.CrossRef

V. E. Kondratenko, V. V. Devyatiarova, S. V. Albul, and L. M. Valeeva, “Method of calculating volumetric scaffold of monolithic slab formwork,” IOP Conf. Series: Materials Science and Engineering, 971 (5), No. 0520362020; https://doi.org/10.1088/1757899X/971/5/052036.

M. G. Naumova, I. G. Morozova, and P. V. Borisov, “Study of metal surface with color image obtained with laser marking,” Solid State Phenomena, 99, SSP, 943–948 (2020); https://doi.org/10.4028/www.scientific.net/SSP.299.943.

A. Y. Albagachiev, A. M. Keropyan, A. A. Gerasimova, and O. A. Kobelev, “Determination of rational friction temperature in lengthwise rolling,” CIS Iron and Steel Review, 19, 33–36 (2020); https://doi.org/10.17580/cisisr.2020.01.07.CrossRef

10.

L. L. Roganov, Ya. E. Pyts, E. Ya. Pyts, and V. Ya. Pyts, “Analysis of the thermal balance of friction forming of hollow and solid workpieces without preliminary heating,” Obrabotka Materialov Davleniem, No. 4 (25), 110–114 (2010).

11.

I. S. Platov, V. A. Nekit, and N. N. Ogarkov, “Improving the controlled cooling after wire rod rolling in the finishing block of stands,” Materials Science Forum, 870, 620–624 (2018); https://doi.org/10.4028/www.scientific.net/MSF.870.620.CrossRef

12.

N. A. Chichenev, “Reengineering of the slab-centering unit of a roughing mill stand,” Metallurgist, 62, No. 7-8, 701–706 (2018); https://doi.org/10.1007/s11015-018-0711-1.CrossRef

13.

V. V. Nazaratin, O. A. Kobelev, M. V. Efimov, A. A. Selyutin, and P. M. Yavtushenko, “Analysis of technologies used to make hollow ingots and prospects for their improvement,” Metallurgist, 56, No. 9-10, 672–678 (2013); https://doi.org/10.1007/s11015-013-9634-z.CrossRef

14.

D. V. Terentyev, N. N. Ogarkov, S. I. Platov, and A. V. Kozlov, “Effect of operating modes and contact surface oil absorption on lubricant film thickness in heavy-duty friction units of metallurgical plants,” Chernye Metally, 9, 60–64 (2018).

15.

A. I. Prager, “Preparation of flanged openings in sheet components,” Kuznech. Shtamp. Proizvod., No. 11, 28–29 (1989).

16.

O. E. Markov, V. V. Kukhar, V. N. Zlygoriev, A. A. Shapoval, A. S. Khvashchynskyi, and R. U. Zhytnikov, “Improvement of upsetting process of four-beam workpieces based on computerized and physical modeling,” FME Transactions, 48, No. 4, 946–953; https://doi.org/10.5937/fme2004946M.

17.

P. V. Shilyaev, S. V. Denisov, P. A. Stekanov, V. L. Kornilov, M. L. Krasnov, V. N. Urtsev, F. V. Kaptsan, A. V. Shmakov, V. M. Schastlivtsev, Y. N. Gornosturev, M. L. Lobanov, and S. I. Platov, “Production of new-generation rolled steel under conditions of Magnitogorsk Iron and Steel Company,” Metallurgist, 64, No. 9-10, 902–911 (2021); https://doi.org/10.1007/s11015-021-01070-8.CrossRef

18.

S. Gorbatyuk, V. Kondratenko, and L. Sedykh, “Tool stability analysis for deep hole drilling,” MATEC Web of Conferences 224 (2018), article No. 01035; https://doi.org/10.1051/matecconf/201822401035.

19.

A. Shapoval, I. Savchenko, and O. Markov, “Determination coefficient of stress concentration using a conformed display on a circle of a single radius,” Solid State Phenomena, М 316, 928–935 (2021).

20.

E. I. Isachenkov, Contact Friction and Lubrication During Metal Forming [in Russian], Mashinostroenie, Moscow (1978).

21.

V. V. Dragobetskii, A. A. Shapoval, D. V. Mospan, O. V. Trotsko, and V. V. Lotous, “ Excavator bucket teeth strengthening using a plastic explosive deformation,” Metallurgical and Mining Industry, 7, No. 4, 363–368 (2015).

22.

A. Shapoval, R. Kantemyrova, O. Markov, A. Chernysh, R. Vakulenko, and I. Savchenko, Technology of Production of Refractory Composites for Plasma Technologies: Proc. of the 25th IEEE Inter. Conf. on Problems of Automated Electric Drive. Theory and Practice, PAEP 2020, No. 9240830 (2020); https://doi.org/10.1109/PAEP49887.2020.9240830.

23.

B. Sereda, S. Sheyko, Y. Belokon, and D. Sereda, “The influence of modification on structure and properties of rapid steel,” Proc. the AIST Steel Properties and Applications Conf. — Combined with MS and T’11 (2011).

24.

V. V. Dragobets’kii, O. O. Shapoval, O. M. Lyubovs’kii, V. Yu. Kotsyuba, and O. O. Naumenko, Ukrainian Patent MPK V24B39/00 (2019.01). Impact Friction Strengthening Method, No. u2019 01436; Claim 13.02.2019; Publ. 10.07.2019, Bull. No. 13.

25.

A. V. Grushko, “Development of usage of Brinell hardness test method for flow stress definition during cold deformation,” Metallurgical and Mining Industry, 5, No. 1, 11–16 (2013).

26.

A. V. Grushko, V. V. Kukhar, and Y. O. Slobodyanyuk, “Phenomenological model of low-carbon steels hardening during multistage drawing,” Solid State Phenomena, 265 SSP, 114–123 (2017); https://doi.org/10.4028/www.scientific.net/SSP.265.114.

27.

V. V. Kukhar, A. V. Grushko, and I. V. Vishtak, “Shape indexes for dieless forming of the elongated forgings with sharpened end by tensile drawing with rupture,” Solid State Phenomena, 284 SSP, 408– 415 (2018); https://doi.org/10.4028/www.scientific.net/SSP.284.408.

28.

A. G. Radyuk, S. M. Gorbatyuk, Y. S. Tarasov, A. E. Titlyanov, and A. V. Aleksakhin, “Improvements to mixing of natural gas and hot-air blast in the air tuyeres of blast furnaces with thermal insulation of the blast duct,” Metallurgist, 63 (5–6), 433–440 (2019); https://doi.org/10.1007/s11015-019-00843-6.CrossRef

29.

B. Ya. Mazurovskii, “Heating effect during pulsed deformation,” Kuznechno-Shtamp. Proizvodstvo, No. 8, 12–18 (1979).

30.

I. Savchenko, A. Shapoval, and A. Gurenko, “Modeling dynamic parameters of hard alloys during shock wave regeneration,” IOP Conf. Series: Materials Science and Engineering, No. 969 (1), No. 012079 (2020); https://doi.org/10.1088/1757-899X/969/1/012079.

31.

V. G. Kononenko, D. A. Raizman, and V. A. Boguslavskii, “Temperature measurement during metal high-speed deformation,” Impul. Obrabotka Davleniem, No. 2, 123–128 (1970).

32.

N. Hrudkina, L. Aliieva, O. Markov, I. Marchenko, A. Shapoval, P. Abhari, and M. Kordenko, “Predicting the shape formation of hollow parts with a flange in the process of combined radial-reverse extrusion,” Eastern-European J. of Enterprise Technologies, 4 (1–106), 55–62 (2020); https://doi.org/10.15587/17294061.2020.203988.

Title: New Solution for Plastic Deformation Process Intensification
Authors: V. V. Drahobetsky
A. A. Shapoval
V. T. Shchetynin
R. G. Argat
S. V. Shlyk
D. V. Mos’pan
S. M. Gorbatyuk
O. E. Markov
Publication date: 01-02-2022
Publisher: Springer US
Published in: Metallurgist / Issue 9-10/2022
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI: https://doi.org/10.1007/s11015-022-01253-x

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 9-10/2022

Current Issues and Rational Decisions in the Organization of Efficient Production of Coiled Seamless Cold-Deformed Tubes

Effect of Nanosized Phase Precipitates on the Corrosion Resistance of Cold-Rolled High-Strength Low-Carbon Niobium Microalloyed Steels

Effect of MgO Content on Properties of Bahariya Iron Ore Sinter under the Conditions of Egyptian Iron & Steel Company (EISCO)

Investigation of the Properties of High-Strengh Aluminum Alloy 1580 for Producing Deformed Semi-Finished Products Suitable for Use Under the Far North and Arctic Conditions

Formation of Microstructure and Properties During Isothermal Treatment of Aircraft Building Steel

Correction to: New Approach to Bearing Steel Quality Evaluation

Premium Partners