1 Introduction
1.1 Background
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Substitution: “Solving multifunctionality of processes by expanding the system boundaries and substituting the non-reference products with an alternative way of providing them, i.e., the processes or products that the non-reference product supersedes. Effectively, the non-reference products are moved from being outputs of the multifunctional process to be negative inputs of this process, so that the life cycle inventory of the superseded processes or products is subtracted from the system, i.e., it is credited” (UNEP/SETAC Life Cycle Initiative 2011).
1.2 Latest findings in nutrient substitution and motivation for this study
2 Methods
2.1 Search strategy and screening process
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Only case studies were taken into account. Papers that are not case study oriented but center on substitution methodological discussions (e.g., Hanserud et al. 2018) were excluded from the corpus.
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LCA case studies had to
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encompass nutrient recycling technology producing fertilizer or fertilizer equivalence used in agriculture, which means studies with nutrient circulation back to aquaculture were excluded. Both LCA and LCI studies were incorporated. Process-based studies were included, meaning input–output and hybrid approaches were not considered.
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consider a nutrient element that is defined and classified as macronutrients (nitrogen, phosphorus, potassium), secondary nutrients (calcium, magnesium, sulfur), and micronutrients (boron, chlorine, copper, iron, manganese, molybdenum, nickel, zinc) according to Fertilizer Europe (Fertilizers Europe n.d.) and The Fertilizer Institute (The Fertilizer Institute n.d.).
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employ nutrient substitution, one of the approaches to solve multi-functionality. With nutrient substitution, the system is credited with avoided emissions that are associated with conventional fertilizer products. Closed-loop recycling led to exclusion as it does not provide information for the substitution methodology analysis or the choice of substituted products.
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Studies employing life cycle thinking for greenhouse gas emissions or water footprint were also included as long as credits were given due to the avoided synthetic fertilizer products.
2.2 Literature analysis
Category | Criterion | Explanation/objective | |
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(i) System modeling perspective | Choice of system model | ALCA | To identify the overall system setup of the LCA study and to demonstrate whether the substitution approach is applicable as a way of solving multi-functionality. |
CLCA | |||
Functional unit (FU) | Input-based FU | For example, input-based: to process x kg of input waste material; output-based: to produce x kg of P fertilizer using y recycling technology. The objective is to view whether the choice of FU is contextualized with the choice of the system model. | |
Output-based FU | |||
System boundary | Inclusion of Use on Land (UoL) phase | To check the completeness regarding the avoided processes and their influence on the system boundary by combining these two criteria. | |
Inclusion of avoided emissions during the Use on Land (UoL) phase | |||
Sensitivity analysis (SA) | Inclusion of SA | These two criteria are applied to review whether a substitution factor was considered in the SA and how significant the substitution factor impacts the overall results. | |
SA with nutrient substitution relevant parameters |
3 Results and discussion
3.1 System modeling
3.1.1 ALCA or CLCA
3.1.2 Functional unit
3.1.3 System boundary
3.2 Substitution procedure
3.2.1 Substitution level and effective elements
3.2.2 Avoided product
3.2.3 Substitution rate calculation principle
Internal | External-environmental | External-societal | |
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Principle with single constraining factor | Plant nutrient availability (PNA): using the PNA of the nutrient to calculate the balance between primary and secondary products.
\({PNA}_{s}\cdot {C}_{s}\cdot {M}_{s}={PNA}_{f}\cdot {C}_{f}\cdot {M}_{f}\) Depending on the regulation, the solubility of the nutrient in different extraction agents can be used to estimate the PNA. | Soil nutrient demand: using soil nutrient demand as a threshold to calculate the needed amount of primary and secondary fertilizer. | User behavior: this indicates how willingly the user would switch to using the secondary product. The value is between 0 and 1. |
Content-based: using the nutrient concentration C to calculate the balance between primary and secondary products
\({C}_{s}\cdot {M}_{s}={C}_{f}\cdot {M}_{f}\) | |||
Enhanced efficiency: the secondary product does not possess a fertilization effect due to low plant availability. However, fertilizer efficiency is shown an improvement effect through the application of this product, which results in saving fertilizer utilization. | Crop nutrient demand: using the crop nutrient demand as a threshold to calculate the needed amount of primary and secondary fertilizer. | ||
Equivalent quality: this is the 1:1 substitution assuming that the secondary product/nutrient is functionally and qualitatively equal to the primary product/nutrient. | |||
Duration of fertilizer effect: using the duration of the fertilization effect to calculate the avoided primary fertilizer. | |||
Principle with aggregated constraining factors | Mineral fertilizer equivalent (MFE): using the MFE of the nutrient to calculate the balance between primary and secondary products. MFE indicates the replaceability of the nutrient between primary and secondary products. | Recommendation of fertilization/regulatory value | |
Maintenance substitution principle (Hanserud et al. 2018): the different ratios of nutrients in the secondary product can result in an imbalanced application; that is, certain nutrients can be applied in excess than required. In such a situation, the over-application shall not be considered to substitute the mineral fertilizers. | |||
Simulation models: using a model to determine nutrient fate from secondary fertilizer and mineral fertilizer. • Phosphorus life cycle inventory (Sattari et al. 2012) • Manner-NPK (Nicholson et al. 2013) |
3.3 Sensitivity analysis
4 Conclusion and recommendation
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Substitution can be conducted on either product or nutrient level. At product level, both conventional and recycling-based fertilizers are compared as a whole unity, and substitution is done between two products without comparing each nutrient element contained in the product. Nutrient level indicates that the comparison is conducted based on the nutrient profile emphasizing each chemical element.
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The performance of fertilizer and its equivalent product is highly under influence of local agro-ecological system. Each case study requires a nuanced approach and a thorough analysis of regional and local variables, which encompasses an in-depth assessment of soil conditions, plantation practices, and climatic attributes. The incorporation of these factors may necessitate further modification in the LCA system, exemplified by the integration of cropping system or adaptation to the temporal boundary for crop rotation.
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Another aspect derived from the performance disparity between products is the incorporation of different life cycle stages when employing substitution. Available evidence unequivocally suggests a compelling need to investigate emission discrepancies caused by the application of different products. This deviation transpiring during the UoL phase represents a direct, traceable, and significant response within the cause-and-effect chain, a matter of pivotal importance in the context of CLCA. The consideration of whether to incorporate use phase substitution should conform to the overarching goal and scope of the study. Nonetheless, it is worth noting that a study with a bin to gate system boundary, as an example, may not be conducive to offering insights into product design and recycling technology optimization. The adoption of a consistent crediting system is imperative. When the use phase is within the system boundary, failing to include avoided UoL emissions while granting credits for avoided fertilizer production could lead to a modification of results in impact categories, notably those susceptible to soil contaminants such as trace elements.
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Imbalanced application could be induced, especially when substituting mineral fertilizer with organic fertilizer, as the variation in the ratios between nutrient elements such as N, P, or K in organic fertilizer may not match the demand exactly. This has the potential of an overapplication of particular nutrient elements. Employing a determined element as a reference can be instrumental in averting this issue.
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Whether a secondary product possesses the ability to replace mineral fertilizer, in many cases, is far from straightforward. As reported, nutrient substitution occurs even in cases where the secondary product does not exhibit a fertilization potential. By increasing the efficiency or duration of mineral fertilizing effect, savings on mineral fertilizer utilization lead to the realization of nutrient substitution.
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Effective nutrient elements in secondary products are not exclusively determined by the feedstock but also extensively contingent upon upstream processes that do not necessarily fall under the confines of the system boundary. Therefore, an exploratory analysis of processes and factors situated beyond LCA system boundary is a necessity at times.