Polyaniline/g-C₃N₄ composites as novel media for anticorrosion coatings

In this paper, graphitic carbon nitride (g-C₃N₄) was first proposed for the pioneer application of anticorrosion coatings. Original g-C₃N₄ was facilely treated using HNO₃ and the exfoliated g-C₃N₄ sheets (E-g-C₃N₄) were fabricated, and then, polyaniline/E-g-C₃N₄ composites (PANI/E-g-C₃N₄) as novel anticorrosive media were synthesized by chemical oxidative polymerization and devoted to the corrosion protection of coatings. The E-g-C₃N₄ sheets and PANI/E-g-C₃N₄ composites were characterized by X-ray diffraction, Fourier transform infrared, thermogravimetric analysis, and transmission electron microscopy. The anticorrosion properties of the samples prepared were investigated by electrochemical measurements including Tafel plots, electrochemical impedance spectra, and open-circuit potential. Accelerated corrosion tests of iron panels coated by PANI/E-g-C₃N₄ were performed in 3.5 wt% NaCl solution. Anticorrosive mechanism of PANI/E-g-C₃N₄ was discussed in detail. PANI/E-g-C₃N₄-3 fillers possessed superior corrosion inhibition than individual components on iron coatings, which was due to the synergetic effect of anticorrosion between E-g-C₃N₄ and PANI.