Skip to main content
Top
Published in: Journal of Intelligent Manufacturing 5/2016

29-07-2014

Remaining useful life prediction using prognostic methodology based on logical analysis of data and Kaplan–Meier estimation

Authors: Ahmed Ragab, Mohamed-Salah Ouali, Soumaya Yacout, Hany Osman

Published in: Journal of Intelligent Manufacturing | Issue 5/2016

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Most of the reported prognostic techniques use a small number of condition indicators and/or use a thresholding strategies in order to predict the remaining useful life (RUL). In this paper, we propose a reliability-based prognostic methodology that uses condition monitoring (CM) data which can deal with any number of condition indicators, without selecting the most significant ones, as many methods propose. Moreover, it does not depend on any thresholding strategies provided by the maintenance experts to separate normal and abnormal values of condition indicators. The proposed prognostic methodology uses both the age and CM data as inputs to estimate the RUL. The key idea behind this methodology is that, it uses Kaplan–Meier as a time-driven estimation technique, and logical analysis of data as an event-driven diagnostic technique to reflect the effect of the operating conditions on the age of the monitored equipment. The performance of the estimated RUL is measured in terms of the difference between the predicted and the actual RUL of the monitored equipment. A comparison between the proposed methodology and one of the common RUL prediction technique; Cox proportional hazard model, is given in this paper. A common dataset in the field of prognostics is employed to evaluate the proposed methodology.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
go back to reference Alexe, S., Blackstone, E., Hammer, P. L., Ishwaran, H., Lauer, M. S., & Pothier Snader, C. E. (2003). Coronary risk prediction by logical analysis of data. Annals of Operations Research, 119, 15–42.CrossRef Alexe, S., Blackstone, E., Hammer, P. L., Ishwaran, H., Lauer, M. S., & Pothier Snader, C. E. (2003). Coronary risk prediction by logical analysis of data. Annals of Operations Research, 119, 15–42.CrossRef
go back to reference Alexe, G., Alexe, S., Bonates, T. O., & Kogan, A. (2007). Logical analysis of data—the vision of Peter L. Hammer. Annals of Mathematics and Artificial Intelligence, 49, 265–312.CrossRef Alexe, G., Alexe, S., Bonates, T. O., & Kogan, A. (2007). Logical analysis of data—the vision of Peter L. Hammer. Annals of Mathematics and Artificial Intelligence, 49, 265–312.CrossRef
go back to reference Banjevic, D., & Jardine, A. (2007). Remaining useful life in condition based maintenance: Is it useful? In Modelling in industrial maintenance and reliability (p. 7). Banjevic, D., & Jardine, A. (2007). Remaining useful life in condition based maintenance: Is it useful? In Modelling in industrial maintenance and reliability (p. 7).
go back to reference Bennane, A., & Yacout, S. (2012). LAD-CBM; new data processing tool for diagnosis and prognosis in condition-based maintenance. Journal of Intelligent Manufacturing, 23, 265–275.CrossRef Bennane, A., & Yacout, S. (2012). LAD-CBM; new data processing tool for diagnosis and prognosis in condition-based maintenance. Journal of Intelligent Manufacturing, 23, 265–275.CrossRef
go back to reference Bores, E., Hammer, P. L., Ibaraki, T., Kogan, A., Mayoraz, E., & Muchnik, I. (2000). An implementation of logical analysis of data. IEEE Transactions on Knowledge and Data Engineering, 12, 292–306.CrossRef Bores, E., Hammer, P. L., Ibaraki, T., Kogan, A., Mayoraz, E., & Muchnik, I. (2000). An implementation of logical analysis of data. IEEE Transactions on Knowledge and Data Engineering, 12, 292–306.CrossRef
go back to reference Caesarendra, W., Widodo, A., & Yang, B. S. (2010). Application of relevance vector machine and logistic regression for machine degradation assessment. Mechanical Systems and Signal Processing, 24, 1161–1171.CrossRef Caesarendra, W., Widodo, A., & Yang, B. S. (2010). Application of relevance vector machine and logistic regression for machine degradation assessment. Mechanical Systems and Signal Processing, 24, 1161–1171.CrossRef
go back to reference Crama, Y., Hammer, P. L., & Ibaraki, T. (1988). Cause-effect relationships and partially defined Boolean functions. Annals of Operations Research, 16, 299–325.CrossRef Crama, Y., Hammer, P. L., & Ibaraki, T. (1988). Cause-effect relationships and partially defined Boolean functions. Annals of Operations Research, 16, 299–325.CrossRef
go back to reference Daniel, W. W. (1990). Applied nonparametric statistics (2nd ed.). Boston: PWS-KENT Pub. Daniel, W. W. (1990). Applied nonparametric statistics (2nd ed.). Boston: PWS-KENT Pub.
go back to reference Duda, R. O., Hart, P. E., & Stork, D. G. (2001). Pattern classification. A Wiley-Interscience publication. New York: Wiley. Duda, R. O., Hart, P. E., & Stork, D. G. (2001). Pattern classification. A Wiley-Interscience publication. New York: Wiley.
go back to reference Elsayed, E. A. (2012). Reliability engineering. London: Wiley. Elsayed, E. A. (2012). Reliability engineering. London: Wiley.
go back to reference Friedman, J., Hastie, T., & Tibshirani, R. (2001). The elements of statistical learning (Vol. 1). Springer Series in Statistics. Friedman, J., Hastie, T., & Tibshirani, R. (2001). The elements of statistical learning (Vol. 1). Springer Series in Statistics.
go back to reference Guo, C., & Ryoo, H. S. (2012). Compact MILP models for optimal and Pareto-optimal LAD patterns. Discrete Applied Mathematics, 160, 2339–2348. Guo, C., & Ryoo, H. S. (2012). Compact MILP models for optimal and Pareto-optimal LAD patterns. Discrete Applied Mathematics, 160, 2339–2348.
go back to reference Gwet, K. L. (2011). The practical guide to statistics: Applications with excel, R, and calc. Gaithersburg, MD: Advanced Analytics, LLC. Gwet, K. L. (2011). The practical guide to statistics: Applications with excel, R, and calc. Gaithersburg, MD: Advanced Analytics, LLC.
go back to reference Hamada, M. (2005). Using degradation data to assess reliability. Quality Engineering, 17, 615–620.CrossRef Hamada, M. (2005). Using degradation data to assess reliability. Quality Engineering, 17, 615–620.CrossRef
go back to reference Hammer, P. L., Kogan, A., Simeone, B., & Szedmák, S. (2004). Pareto-optimal patterns in logical analysis of data. Discrete Applied Mathematics, 144, 79–102.CrossRef Hammer, P. L., Kogan, A., Simeone, B., & Szedmák, S. (2004). Pareto-optimal patterns in logical analysis of data. Discrete Applied Mathematics, 144, 79–102.CrossRef
go back to reference Hammer, P. L., & Bonates, T. O. (2006). Logical analysis of data—an overview: From combinatorial optimization to medical applications. Annals of Operations Research, 148, 203–225.CrossRef Hammer, P. L., & Bonates, T. O. (2006). Logical analysis of data—an overview: From combinatorial optimization to medical applications. Annals of Operations Research, 148, 203–225.CrossRef
go back to reference Heng, A., Tan, A. C. C., Mathew, J., Montgomery, N., Banjevic, D., & Jardine, A. K. S. (2009). Intelligent condition-based prediction of machinery reliability. Mechanical Systems and Signal Processing, 23, 1600–1614.CrossRef Heng, A., Tan, A. C. C., Mathew, J., Montgomery, N., Banjevic, D., & Jardine, A. K. S. (2009). Intelligent condition-based prediction of machinery reliability. Mechanical Systems and Signal Processing, 23, 1600–1614.CrossRef
go back to reference Hosmer, D. W, Jr, & Lemeshow, S. (2011). Applied survival analysis: Regression modeling of time to event data (Vol. 618). New York: Wiley. Hosmer, D. W, Jr, & Lemeshow, S. (2011). Applied survival analysis: Regression modeling of time to event data (Vol. 618). New York: Wiley.
go back to reference Jardine, A., Joseph, T., & Banjevic, D. (1999). Optimizing condition-based maintenance decisions for equipment subject to vibration monitoring. Journal of Quality in Maintenance Engineering, 5, 192– 202.CrossRef Jardine, A., Joseph, T., & Banjevic, D. (1999). Optimizing condition-based maintenance decisions for equipment subject to vibration monitoring. Journal of Quality in Maintenance Engineering, 5, 192– 202.CrossRef
go back to reference Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical systems and signal processing, 20, 1483– 1510.CrossRef Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mechanical systems and signal processing, 20, 1483– 1510.CrossRef
go back to reference Kim, H.-E., Tan, A. C., Mathew, J., & Choi, B.-K. (2012). Bearing fault prognosis based on health state probability estimation. Expert Systems with Applications, 39, 5200–5213. Kim, H.-E., Tan, A. C., Mathew, J., & Choi, B.-K. (2012). Bearing fault prognosis based on health state probability estimation. Expert Systems with Applications, 39, 5200–5213.
go back to reference Klein, J., & Moeschberger, M. (1997). Survival analysis: Techniques for censored and truncated data. New York: Spring.CrossRef Klein, J., & Moeschberger, M. (1997). Survival analysis: Techniques for censored and truncated data. New York: Spring.CrossRef
go back to reference Kothamasu, R., Huang, S. H., & VerDuin, W. H. (2006). System health monitoring and prognostics—a review of current paradigms and practices. The International Journal of Advanced Manufacturing Technology, 28, 1012–1024.CrossRef Kothamasu, R., Huang, S. H., & VerDuin, W. H. (2006). System health monitoring and prognostics—a review of current paradigms and practices. The International Journal of Advanced Manufacturing Technology, 28, 1012–1024.CrossRef
go back to reference Kronek, L. P., & Reddy, A. (2008). Logical analysis of survival data: Prognostic survival models by detecting high-degree interactions in right-censored data. Bioinformatics, 24, i248–i253.CrossRef Kronek, L. P., & Reddy, A. (2008). Logical analysis of survival data: Prognostic survival models by detecting high-degree interactions in right-censored data. Bioinformatics, 24, i248–i253.CrossRef
go back to reference Le Son, K., Fouladirad, M., Barros, A., Levrat, E., & Iung, B. (2013). Remaining useful life estimation based on stochastic deterioration models: A comparative study. Reliability Engineering and System Safety, 112, 165–175.CrossRef Le Son, K., Fouladirad, M., Barros, A., Levrat, E., & Iung, B. (2013). Remaining useful life estimation based on stochastic deterioration models: A comparative study. Reliability Engineering and System Safety, 112, 165–175.CrossRef
go back to reference Liao, H., Zhao, W., & Guo, H. (2006). Predicting remaining useful life of an individual unit using proportional hazards model and logistic regression model (pp. 127–132). Liao, H., Zhao, W., & Guo, H. (2006). Predicting remaining useful life of an individual unit using proportional hazards model and logistic regression model (pp. 127–132).
go back to reference Mortada, M.-A., Yacout, S., & Lakis, A. (2013). Fault diagnosis in power transformers using multi-class logical analysis of data. Journal of Intelligent Manufacturing. doi:10.1007/s10845-013-0750-1. Mortada, M.-A., Yacout, S., & Lakis, A. (2013). Fault diagnosis in power transformers using multi-class logical analysis of data. Journal of Intelligent Manufacturing. doi:10.​1007/​s10845-013-0750-1.
go back to reference Mortada, M.-A., Yacout, S., & Lakis, A. (2011). Diagnosis of rotor bearings using logical analysis of data. Journal of Quality in Maintenance Engineering, 17, 371–397.CrossRef Mortada, M.-A., Yacout, S., & Lakis, A. (2011). Diagnosis of rotor bearings using logical analysis of data. Journal of Quality in Maintenance Engineering, 17, 371–397.CrossRef
go back to reference Pintilie, M. (2006). Competing risks: A practical perspective (Vol. 58). New York: Wiley.CrossRef Pintilie, M. (2006). Competing risks: A practical perspective (Vol. 58). New York: Wiley.CrossRef
go back to reference Ryoo, H. S., & Jang, I. Y. (2009). Milp approach to pattern generation in logical analysis of data. Discrete Applied Mathematics, 157, 749–761.CrossRef Ryoo, H. S., & Jang, I. Y. (2009). Milp approach to pattern generation in logical analysis of data. Discrete Applied Mathematics, 157, 749–761.CrossRef
go back to reference Saha, B., & Goebel, K. (2008). Uncertainty management for diagnostics and prognostics of batteries using Bayesian techniques (pp. 1–8). Saha, B., & Goebel, K. (2008). Uncertainty management for diagnostics and prognostics of batteries using Bayesian techniques (pp. 1–8).
go back to reference Saxena, A., Goebel, K., Simon, D., & Eklund, N. (2008). Damage propagation modeling for aircraft engine run-to-failure simulation (pp. 1–9). Saxena, A., Goebel, K., Simon, D., & Eklund, N. (2008). Damage propagation modeling for aircraft engine run-to-failure simulation (pp. 1–9).
go back to reference Schwabacher, M., & Goebel, K. (2007). A survey of artificial intelligence for prognostics. Paper presented at the Artificial Intelligence for Prognostics-AAAI Fall Symposium, November 9–11 (pp. 107–114). Arlington, VA. Schwabacher, M., & Goebel, K. (2007). A survey of artificial intelligence for prognostics. Paper presented at the Artificial Intelligence for Prognostics-AAAI Fall Symposium, November 9–11 (pp. 107–114). Arlington, VA.
go back to reference Tan, A., Heng, A. S. Y., & Mathew, J. (2009). Condition-based prognosis of machine health. In Proceedings of the 13th Asia-Pacific Vibration Conference (pp. 1–10). University of Canterbury. Tan, A., Heng, A. S. Y., & Mathew, J. (2009). Condition-based prognosis of machine health. In Proceedings of the 13th Asia-Pacific Vibration Conference (pp. 1–10). University of Canterbury.
go back to reference Tian, Z., Lin, D., & Wu, B. (2012). Condition based maintenance optimization considering multiple objectives. Journal of Intelligent Manufacturing, 23, 333–340. Tian, Z., Lin, D., & Wu, B. (2012). Condition based maintenance optimization considering multiple objectives. Journal of Intelligent Manufacturing, 23, 333–340.
go back to reference Tian, Z., Wong, L., & Safaei, N. (2010). A neural network approach for remaining useful life prediction utilizing both failure and suspension histories. Mechanical Systems and Signal Processing, 24, 1542–1555.CrossRef Tian, Z., Wong, L., & Safaei, N. (2010). A neural network approach for remaining useful life prediction utilizing both failure and suspension histories. Mechanical Systems and Signal Processing, 24, 1542–1555.CrossRef
go back to reference Vachtsevanos, G. J., Lewis, F. L., Roemer, M., Hess, A., & Wu, B. (2006). Intelligent fault diagnosis and prognosis for engineering systems. London: Wiley. Vachtsevanos, G. J., Lewis, F. L., Roemer, M., Hess, A., & Wu, B. (2006). Intelligent fault diagnosis and prognosis for engineering systems. London: Wiley.
go back to reference Wang, W. (2007). A prognosis model for wear prediction based on oil-based monitoring. Journal of the Operational Research Society, 58, 887–893. Wang, W. (2007). A prognosis model for wear prediction based on oil-based monitoring. Journal of the Operational Research Society, 58, 887–893.
go back to reference Widodo, A., & Yang, B. S. (2007). Support vector machine in machine condition monitoring and fault diagnosis. Mechanical Systems and Signal Processing, 21, 2560–2574.CrossRef Widodo, A., & Yang, B. S. (2007). Support vector machine in machine condition monitoring and fault diagnosis. Mechanical Systems and Signal Processing, 21, 2560–2574.CrossRef
go back to reference Witten, I. H., Frank, E., & Hall, M. A. (2011). Data mining: Practical machine learning tools and techniques. Los Altos, CA: Morgan Kaufmann. Witten, I. H., Frank, E., & Hall, M. A. (2011). Data mining: Practical machine learning tools and techniques. Los Altos, CA: Morgan Kaufmann.
Metadata
Title
Remaining useful life prediction using prognostic methodology based on logical analysis of data and Kaplan–Meier estimation
Authors
Ahmed Ragab
Mohamed-Salah Ouali
Soumaya Yacout
Hany Osman
Publication date
29-07-2014
Publisher
Springer US
Published in
Journal of Intelligent Manufacturing / Issue 5/2016
Print ISSN: 0956-5515
Electronic ISSN: 1572-8145
DOI
https://doi.org/10.1007/s10845-014-0926-3

Other articles of this Issue 5/2016

Journal of Intelligent Manufacturing 5/2016 Go to the issue

Premium Partners