Top

Journal of Intelligent Manufacturing

Published in:

22-04-2019

Research on adaptive CNC machining arithmetic and process for near-net-shaped jet engine blade

Authors: Dongbo Wu, Hui Wang, Kaiyao Zhang, Bing Zhao, Xiaojun Lin

Published in: Journal of Intelligent Manufacturing | Issue 3/2020

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Near-net-shaped jet engine blade machining process have better performance on both reducing material waste during production and improving work reliability in service, while precision machining of this blade is very challengeable and difficult due to its positioning difficulty and low stiffness. This paper propose that reasonable fixture and adaptive CNC machining technology can provide a systematic solution for the machining of near-net-shaped blade Tenon root, tip and Leading edges and Trailing edges (LTE). Firstly, process characteristics, difficulties and requirements of near-net-shaped blade are analyzed. Secondly, adaptive CNC machining process and its key technical principles are introduced and optimized, and proposes measuring bad points culling algorithm of simultaneously using distance relationship, angle relationship and radius relationship, and proposes camber line calculation algorithm of equidistant offset, and optimizes the iterative closest point (ICP) algorithm based on point-to-line ICP algorithm with six control points, and realizes the reconstruction of processing model. Finally, the feasibility of the proposed adaptive CNC machining process and the designed Polyetheretherketone (PEEK-GF30) material and multi-points support rigid-flexible coupling fixture are verified by a typical near-net-shaped blade LTE and Tenon root adaptive CNC machining process experiments. The results shows that the proposed process scheme of reasonable fixture and adaptive CNC machining process can solve two problems of near-net-shaped blade manufacturing of position difficulty and low stiffness. The designed fixture of PEEK-GF30 material and multi-point support rigid-flexible coupling, and the optimized adaptive CNC machining process algorithms can realize high-precision manufacturing of near-net-shaped jet engine blade.

previous article Control chart pattern recognition using the convolutional neural network

next article Optimization of preventive maintenance for series manufacturing system by differential evolution algorithm

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Ahmed, E., Soumaya, Y., Mohamed-Salah, O., & Yasser, S. (2019). Failure time prediction using adaptive logical analysis of survival curves and multiple machining signals. Journal of Intelligent Manufacturing. https://doi.org/10.1007/s10845-018-1453-4.CrossRef

Alexa, M., Coheror, D., & Levin, D. (2002). As rigid as possible shape interpolation. Computer Graphics,34(1), 157–164.

Besl, P. J., & Mclay, N. D. (1992). A method for registration of 3D shapes. IEEE Transactions on Pattern Analysis Machine Intelligence,14(2), 239–256.CrossRef

Bradley, G., & Vickers, G. W. (2002). Automated rapid prototyping utilizing laser scanning and free machining. Annals of CIRP,41, 437–440.CrossRef

Chatelain, J. F. (2005). A level-based optimization algorithm for complexpart localization. Precision Engineering,29(2), 197–207.CrossRef

Elamaraghy, H., Bararia, A., & Knopf, G. K. (2004). Integrated inspection and machining for maximum conformance to design tolerances. CIRP Annals - Manufacturing Technology,53(1), 411–416.CrossRef

Gao, J., Chen, X., Yilmaz, O., & Gindy, N. (2008a). An integrated adaptive repair solution for complex aerospace components through geometry reconstruction. The International Journal of Advanced Manufacturing Technology,36, 1170–1179.CrossRef

Gao, J., Chen, X., Zhang, D. T., & Nabil, G. (2008b). Adaptive repair approach for recovering components from defects. Chinese Journal of Mechanical Engineering,21(1), 57–60.CrossRef

Hebert, M., & Jairo, E. (2007). A regularization approach for surface reconstruction from point clouds. Applied Mathematics and Computation,188(1), 583–595.CrossRef

Hugues, H., Tony, D. R., & Tom, D. (1992). Surface reconstruction from unorganized points. ACM Siggraph Computer Graphics,26(2), 71–78.CrossRef

Kamran, J., Rafael, G., Xiang, Li, & Noureddine, Z. (2018). Tool wear monitoring and prognostics challenges: A comparison of connectionist methods toward an adaptive ensemble model. Journal of Intelligent Manufacturing,29, 1873–1890.CrossRef

Katz, R., Srivatsan, V., & Patil, L. (2011). Closed-loop machining cell for turbine blades. The International Journal of Advanced Manufacturing Technology,55, 869–881.CrossRef

Ko, K. H., Maekawa, T., & Patrikala, N. M. (2003a). An algorithm for optimal free-form object matching. Computer-Aided Design,35(10), 913–923.CrossRef

Ko, K. H., Maekawa, T., & Patrikala, N. M. (2003b). Shape intrinsic properties for free-form object matching. Journal of Computing and Information Science in Engineering,3(4), 325–333.CrossRef

Li, Y. D., & Gu, P. H. (2003). Free-form surface inspection techniques state of the art review. Computer-Aided Design,36(13), 1395–1417.CrossRef

Lin, X. J., Wu, D., Yang, B., Wu, G., Shan, X., Xiao, Q., et al. (2017). Research on the mechanism of milling surface waviness formation in thin-walled blades. The International Journal of Advanced Manufacturing Technology,93, 2459–2470.CrossRef

Marini, D., Cunningham, D., & Corney, J. R. (2018). Near net shape manufacturing of metal: A review of approaches and their evolutions. Proceedings of the Institution of Mechanical Engineers, Part B: J Engineering Manufacture,232, 650–669.CrossRef

Mears, L., Roth, J. T., & Djurdjanovic, D. (2008). Quality and inspection of machining inperations: CMM integration to the machine tool. Journal of Manufacturing Science and Engineering,131(5), 051006–051013.CrossRef

Mohaghegh, K., Sadeghi, M. H., & Abdullah, A. (2007). Reverse engineering of turbine blades based on design intent. Original Article,32, 1009–1020.

Sunil, S., & Nandihalli (2004). A B-spline geometric modeling methodology for free surface simulations. Mississippi: Mississippi State University.

Ren, J., Feng, Y., Mi, X., & Xu, Y. (2015). Adaptive CNC machining technology for precision forging blades of aeroengines. Aeronautical Manufacturing Technology,22, 52–55+59.

Sharp, G. G., Lee, S. W., & Wehe, D. K. (2002). ICP registration using invariant features. IEEE Transactions on Pattern Analysis Machine Intelligence,24(1), 90–102.CrossRef

Somkiat, T. (2011). Advance in detection system to improve the stability and capability of CNC turning process. Journal of Intelligent Manufacturing,22, 843–852.CrossRef

Sun, Y. W., Ming, W. X., Guo, D. M., & Liu, J. (2009a). Machining localization and quality evaluation of parts with sculptured surfaces using SQP method. International Journal of Advanced Manufacturing Technology,42(11), 1131–1139.

Sun, Y. W., Xu, J. T., Guo, D. M., & Jia, Z. Y. (2009b). A unified localization approach for machining allowance optimization of complex curved surfaces. Precision Engineering,33(4), 516–523.CrossRef

Wu, X. M., & Li, G. X. (2009) A new surface reconstruction method in reverse engineering (pp. 334–338). IEEE.

Xiong, Z. H., Wang, M. Y., & Li, Z. X. (2003). A computer-aided probing strategy for workpiece localization. IEEE International Conference on Robotics & Automation,3(1), 3941–3946.

Xiong, Z., Wang, M. Y., & Li, Z. (2004). A near-optimal probing strategy for workpiece localization. IEEE Transactions on Robotics,20(4), 668–676.CrossRef

Xu, J. T., Wei, J. L., & Yu, W. S. (2007). Free surface matching algorithm based on curvature feature. Journal of Computer-Aided Design & Computer Graphics,19(2), 193–197.

Yi, X., Ma, L. M., & Li, Z. X. (2008). A geometric algorithm for symmetric workpiece localization. In Proceedings of the 7th World Congress on Intelligent Control and Automation, Chongqing, China (pp. 6025–6029).

Zhang, Z., Zhang, D., Luo, M., & Wu, B. (2016). Research of machining vibration restraint method for compressor blade. Procedia CIRP,56, 133–136.CrossRef

Zuper, U., Cus, F., & Reibenschuh, M. (2012). Modeling and adaptive force control of milling by using artificial techniques. Journal of Intelligent Manufacturing,23, 1805–1815.CrossRef

Title: Research on adaptive CNC machining arithmetic and process for near-net-shaped jet engine blade
Authors: Dongbo Wu
Hui Wang
Kaiyao Zhang
Bing Zhao
Xiaojun Lin
Publication date: 22-04-2019
Publisher: Springer US
Published in: Journal of Intelligent Manufacturing / Issue 3/2020
Print ISSN: 0956-5515
Electronic ISSN: 1572-8145
DOI: https://doi.org/10.1007/s10845-019-01474-z

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 3/2020

A modular factory testbed for the rapid reconfiguration of manufacturing systems

Support vector regression to correct motor current of machine tool drives

Retraction Note to: Estimation of contact forces of underactuated robotic finger using soft computing methods

Data-informed inverse design by product usage information: a review, framework and outlook

Optimization of preventive maintenance for series manufacturing system by differential evolution algorithm

A study on the prediction of inherent deformation in fillet-welded joint using support vector machine and genetic optimization algorithm

Premium Partners