Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Journal of Materials Engineering and Performance
Published in: Journal of Materials Engineering and Performance 7/2013

01-07-2013

Stress and Distortion Evolution During Induction Case Hardening of Tube

Authors: Valentin Nemkov, Robert Goldstein, John Jackowski, Lynn Ferguson, Zhichao Li

Published in: Journal of Materials Engineering and Performance | Issue 7/2013

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Simulation of stresses during heat treatment relates usually to furnace heating. Induction heating provides a very different evolution of temperature in the part and therefore different stresses. This may be positive for service properties or negative, reducing component strength or even causing cracks. A method of coupled simulation between electromagnetic, thermal, structural, stress, and deformation phenomena during induction tube hardening is described. Commercial software package ELTA is used to calculate the power density distribution in the load resulting from the induction heating process. The program DANTE is used to predict temperature distribution, phase transformations, stress state, and deformation during heating and quenching. Analyses of stress and deformation evolution were made on a simple case of induction hardening of external (1st case) and internal (2nd case) surfaces of a thick-walled tubular body.
previous article Evaluation of Flow Fields and Orientation Effects Around Ring Geometries During Quenching
next article Distortion Control of Transmission Components by Optimized High Pressure Gas Quenching

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
V. Vologdin, Surface Hardening by High Frequency Currents, Metallurg, 1937, (12), p 28–37
2.
I. Kontorovich and L. Livshits, Internal Residual Stresses Induced in Steel by High-Frequency Surface Hardening, Metallurg, 1940, (8), p 30–34 (in Russian)
3.
J. Grum, Overview of Residual Stresses After Induction Surface Hardening, Int. J. Mater. Product Technol., 2007, (29), p 1–4
4.
M. Lozinski, Industrial Applications of Induction Heating, Pergamon Press, Oxford, 1969
5.
G. Golovin, Residual Stresses and Deformation during High-Frequency Surface Hardening, Mashghiz, Moscow, 1962 (in Russian)
6.
S. Jahanian, Thermoelastoplastic and Residual Stress Analysis during Induction Hardening of Steel, J. Mater. Eng. Perform., 1995, 4(6), p 737–744
7.
W. Dowling, et al., Development of a Carburizing and Quenching Simulation Tool: Program Overview, 2nd International Conference on Quenching and Control of Distortion, G. Totten, et al., Eds., ASM International, Cleveland, 1996
8.
C. Anderson, et al., Development of a Carburizing and Quenching Simulation Tool: Numerical Simulations of Rings and Gears, 2nd International Conference on Quenching and Control of Distortion, G. Totten, et al., Eds., ASM International, Cleveland, 1996
9.
B. Liscic, Hardenability, Steel Heat Treatment Handbook, G. Totten and M. Howes, Ed., Marcel Dekker, New York, 1997,
10.
J. Grum, Induction Hardening, Handbook of Residual Stress and Deformation of Steel, G. Totten, M. Howes, and T. Inoue, Ed., ASMI, Materials Park, OH, 2002, p 220–247
11.
Kudryavtsev, Internal Stresses as Resource of Strength in Machinery, M., Mashghiz, 1951 (in Russian)
12.
N. McPherson, Induction Heat Straightening—A Distortion Rework Reduction Tool for Thin Plates, Weld. Cut., 2008, 7(3), p 162–166
13.
G. Golovin and N. Zimin, Technology of Heat Treatment of Metals Using Induction Heating, L., Mashinostroeniye, 1979, (3), 120 p (in Russian)
14.
J. Lu (Ed.), Handbook of Measurement of Residual Stresses, Society for Experimental Mechanics, Fairmont Press, 1996
15.
R. Goldstein, V. Nemkov, and J. Jackowski, Virtual Prototyping of Induction Heat Treating, Proceedings of the 25th ASM Heat Treating Society Conference, Indianapolis, 14–17 Sept 2009
16.
D. Bammann, et al., Development of a Carburizing and Quenching Simulation Tool: A Material Model for Carburizing Steels Undergoing Phase Transformations, 2nd International Conference on Quenching and Control of Distortion, G. Totten, et al., Eds., ASM International, Cleveland, 1996
17.
H. Kristoffersen and P. Vomacka, Influence of Process Parameters for Induction Hardening on Residual Stresses, Mater. Des., 2011, 22(8), p 637–644
18.
P. Pacheco, M. Savi, and A. Camara, Analysis of Residual Stresses Generated by Progressive Induction Hardening of Steel Cylinders, J. Stain Anal., 2001, 36(5), p 507–516
19.
L. Hellenthal and C. Groth, Simulation of Residual Stresses in an Induction Hardened Roll, 23rd CADFEM Users’ Meeting 2005, International Congress on FEM Technology, Bonn, 2005
20.
C. Gur and J. Pan, Handbook of Thermal Process Modeling of Steel, CRC Press, Boca Raton, 2009
21.
B.L. Ferguson, A. Freborg, G. Petrus, and M. Callabresi, Predicting the Heat-Treat Response of a Carburized Helical Gear, Gear Technol., 2002, p 20–25
22.
Z. Li, A. Freborg, and B. Ferguson, Application of Modeling to Heat Treat Processes, Heat Treat. Process., 2008, 8, p 28–33
23.
Elta, www.nsgsoft.com. Accessed 20 September 2012
Metadata
Title
Stress and Distortion Evolution During Induction Case Hardening of Tube
Authors
Valentin Nemkov
Robert Goldstein
John Jackowski
Lynn Ferguson
Zhichao Li
Publication date
01-07-2013
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 7/2013
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-012-0362-5

Other articles of this Issue 7/2013

Journal of Materials Engineering and Performance 7/2013 Go to the issue

OriginalPaper

A Probabilistic Approach to Examine the Effect of Chemistry Variations on Distortion During Industrial Gas Carburizing

OriginalPaper

Austempered Materials for Powertrain Applications

OriginalPaper

Quantitative Microstructural Analysis of Formability Enhancement in Dual Phase Steels Subject to Electrohydraulic Forming

OriginalPaper

Annealing and Test Temperature Dependence of Tensile Properties of UNS N04400 Alloy

OriginalPaper

Modeling of Carbon Concentration Profile Development During Both Atmosphere and Low Pressure Carburizing Processes

OriginalPaper

Modeling the Gas Nitriding Process of Low Alloy Steels

Premium Partners

    Image Credits