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The International Journal of Advanced Manufacturing Technology

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19-11-2022 | ORIGINAL ARTICLE

Study on surface roughness model of 3D ultrasonic vibration–assisted turning driven by a single actuator

Authors: Shiyu Wei, Ping Zou, Jingwei Duan, Mustapha Mukhtar Usman

Published in: The International Journal of Advanced Manufacturing Technology | Issue 11-12/2022

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Abstract

In this paper, a surface roughness prediction model was proposed, which is used to predict the surface roughness of 3D ultrasonic vibration–assisted turning (3D-UVAT) driven by a single actuator. In addition to the kinematic roughness, material recovery, and plastic side flow, this model also considers the contribution of turning chatter. Based on experience, the roughness component equations affected by the chatter of turning system were put forward, and the topography of a finished surface was simulated. The ability of prediction model was evaluated through 3D-UVAT experiments. The experimental results show that the plastic side flow and the chatter of turning system on the finished surface were confirmed. Finally, the behavior of predicted roughness and measured roughness with different turning parameters were analyzed. The results show that the working ability of this predictive model is positive within the range of experimental conditions.

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Title: Study on surface roughness model of 3D ultrasonic vibration–assisted turning driven by a single actuator
Authors: Shiyu Wei
Ping Zou
Jingwei Duan
Mustapha Mukhtar Usman
Publication date: 19-11-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 11-12/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-10510-x

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