Top

Published in:

2019 | OriginalPaper | Chapter

Technological Assurance of Machining Accuracy of Crankshaft

Authors : Alexey Kotliar, Yevheniia Basova, Maryna Ivanova, Magomediemin Gasanov, Ivan Sazhniev

Published in: Advances in Manufacturing II

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

The typical technological processes of manufacturing crankshafts are considered. The main directions for technological assurance of the accuracy and quality of machining these parts are given. For a compensation of an influence of cutting force on a quality and an accuracy of manufacturing crankshafts, the design of the following steady rest was proposed. The studies of a dependence of the total cutting force for grinding wheels with different grit from ultimate strength of the material, width of main journal and infeed speed were made. The design calculations of the spring were performed and the value of the pressing force developed by spring was obtained, which is capable to level the influence of the cutting force on the deformation processes during crankshaft machining. The elastic deformations which occur when grinding the crankshaft main journal with and without the proposed steady rest were estimated by simulation modeling with finite elements method. The values of pressing forces, which are necessary to compensate the influence of the total cutting force on the shape accuracy of shaft, were obtained.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

previous chapter Automated System for Workpiece Leveling on a Machine Tool

next chapter Nonparametric Assessment of Surface Shaping by Hybrid Manufacturing Technology

Jia Y, Tian H, Chen C, Wang L (2017) Predicting the availability of production lines by combining simulation and surrogate model. Adv Prod Eng Manage 12(3):285–295. https://doi.org/10.14743/apem2017.3.259CrossRef

Guru Bramhananda Reddy M, Rajendar Prasad C, Uday Kiran Reddy M, Naveen Kumar L (2017) Design & analysis of crankshaft by forged steel & composite material. Int J Eng Trends Technol (IJETT) 46(1). https://doi.org/10.14445/22315381/IJETT-V46P207CrossRef

Gill KJS, Rosha P, Chander S, Bharaj RS (2014) Durability analysis of lightweight crankshafts design using geometrically restricted finite element simulation techniques for camless engines. In: International conference of advance research and innovation (ICARI-2014), pp 56–68

Yadav VD, Jamdar VM, Jadhav GS, Gunavant PS, Mohite PS (2017) Reverse engineering of crank shaft. In: International advanced research journal in science, engineering and technology. national conference on design, manufacturing, energy & thermal engineering (NCDMETE-2017), pp 20–22. https://doi.org/10.17148/IARJSET/NCDMETE.2017.06CrossRef

Senthil kumar M, Ragunathan S, Suresh M, Srinivashan VR (2014) A study of crankpin failure in I.C. engine. Mech Eng Int J (MEIJ) 1(3):1–11

Dereszewski M (2014) Validation of failure detection by crankshaft angular speed analysis under sea waving conditions. Diagnostyka 15(3):59–63

Grytsyuk O, Vrublevskyi O (2018) Investigations of diesel engine in the road test. Diagnostyka 19(2):89–94. http://dx.doi.org/10.29354/diag/10.29354/diag/90279CrossRef

Burdzik B, Pankiewicz J, Wądołowski M (2016) Analysis of bending-torsional vibrations for diagnostics. Diagnostyka 17(4):79–84

Pavlenko I, Simonovskiy V, Ivanov V et al (2019) Implementation of artificial neural network for identification of bearing stiffness characteristics according to the research of critical frequencies of the rotor. In: Ivanov V, et al. (eds.) Advances in design, simulation and manufacturing. DSMIE-2018. Lecture Notes in Mechanical Engineering, pp 325–335. https://doi.org/10.1007/978-3-319-93587-4_34

10.

Pavlenko IV, Simonovskiy VI, Demianenko MM (2017) Dynamic analysis of centrifugal machines rotors supported on ball bearings by combined application of 3D and beam finite element models. In: IOP conference series: materials science and engineering, 233(1):012053. https://doi.org/10.1088/1757-899X/233/1/012053CrossRef

11.

Pawar PP, Dalvi SD, Rane S, Divakaran CB (2015) Evaluation of crankshaft manufacturing methods - an overview of material removal and additive processes. Int Res J Eng Technol (IRJET) 02(04):118–122

12.

Rekha RS, Nallusamy S, Vijayakumar R, Saravanan S (2015) Modelling and analysis of crank shaft with metal matrix composites. Int J Appl Eng Res 10(62):133–137

13.

Trojanowska J, Kolinski A, Galusik D et al (2018) A methodology of improvement of manufacturing productivity through increasing operational efficiency of the production process. In: Hamrol A, Ciszak O, Legutko S, Jurczyk M (eds) Advances in manufacturing. Lecture Notes in Mechanical Engineering, pp 23–32. Springer, Cham

14.

Rewers P, Trojanowska J, Diakun J et al (2018) A study of priority rules for a levelled production plan. In: Hamrol A, Ciszak O, Legutko S, Jurczyk M (eds) Advances in manufacturing. Lecture Notes in Mechanical Engineering, pp 111–120. Springer, Cham

15.

Araújo AF, Varela MLR, Gomes MS (2018) Development of an intelligent and automated system for lean industrial production adding maximum productivity and efficiency in the production process. In: Hamrol A, Ciszak O, Legutko S, Jurczyk M (eds) Advances in manufacturing. Lecture Notes in Mechanical Engineering, pp 131–140. Springer, Cham

16.

Mahendrakar S, Kulkarni PR (2016) A review on design and vibration analysis of a crank shaft by FEA and experimental approach. Int J Sci Dev Res (IJSDR) 1(11):146–149

17.

Bi ZM, Zhang WJ (2001) Flexible fixture design and automation: review, issues and future directions. Int J Prod Res 39:2867–2894. https://doi.org/10.1080/00207540110054579CrossRef

18.

Karpus VE, Ivanov VA (2012) Locating accuracy of shafts in V-blocks. Russ Eng Res 32(2):144–150. https://doi.org/10.3103/S1068798X1202013XCrossRef

19.

Gothwal S, Raj T (2017) Different aspects in design and development of flexible fixtures: review and future directions. Int J Serv Oper Manage 26(3):386–410. https://doi.org/10.1504/IJSOM.2017.081944CrossRef

20.

Krol O, Sokolov V (2018) Development of models and research into tooling for machining centers. East-Eur J Enterp Technol 3, 1(93):12–22. https://doi.org/10.15587/1729-4061.2018.131778CrossRef

21.

Karpus V, Ivanov V, Dehtiarov I, Zajac J, Kurochkina V (2019) Technological assurance of complex parts manufacturing. In: Ivanov V et al (eds) Advances in design, simulation and manufacturing. DSMIE 2018. Lecture Notes in Mechanical Engineering, pp 51–61. Springer, Cham. https://doi.org/10.1007/978-3-319-93587-4_6

22.

Ivanov V, Dehtiarov I, Denysenko Y et al (2018) Experimental diagnostic research of fixture. Diagnostyka 19(3):3–9. https://doi.org/10.29354/diag/92293CrossRef

23.

Evtuhov VG et al (2009) Modelirovanie protsessa kruglogo vreznogo shlifovaniya. Bulletin SumDU 2:124–129. [Russian]

24.

Kotliar A, Gasanov M, Basova Y, Panamariova O, Gubskyi S (2019) Ensuring the reliability and performance criterias of crankshafts. Diagnostyka 20(1):23–32. https://doi.org/10.29354/diag/99605CrossRef

Title: Technological Assurance of Machining Accuracy of Crankshaft
Authors: Alexey Kotliar
Yevheniia Basova
Maryna Ivanova
Magomediemin Gasanov
Ivan Sazhniev
Publisher: Springer International Publishing
Book: Advances in Manufacturing II
Print ISBN: 978-3-030-18681-4

Electronic ISBN: 978-3-030-18682-1

Copyright Year: 2019
DOI: https://doi.org/10.1007/978-3-030-18682-1_4

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Premium Partners