Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 5/2016

07-04-2016

The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

Authors: R. Neissi, M. Shamanian, M. Hajihashemi

Published in: Journal of Materials Engineering and Performance | Issue 5/2016

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference L. Karlsson, Welding of Dissimilar Metals, Weld. World, 1995, 36, p 125–132 L. Karlsson, Welding of Dissimilar Metals, Weld. World, 1995, 36, p 125–132
2.
go back to reference J.C. Lippold and D.J. Koteki, Welding Metallurgy and Weldability of Stainless Steels, Wiley, New Jersey, 2005 J.C. Lippold and D.J. Koteki, Welding Metallurgy and Weldability of Stainless Steels, Wiley, New Jersey, 2005
3.
go back to reference J.A. Platt, A. Guzman, A. Zuccari, D.W. Thornburg, B.F. Rhodes, Y. Oshida, and B.K. Moore, Corrosion Behavior of 2205 Duplex Stainless Steel, Am. J. Orthod. Dentofacial Orthop., 1997, 112(1), p 69–79CrossRef J.A. Platt, A. Guzman, A. Zuccari, D.W. Thornburg, B.F. Rhodes, Y. Oshida, and B.K. Moore, Corrosion Behavior of 2205 Duplex Stainless Steel, Am. J. Orthod. Dentofacial Orthop., 1997, 112(1), p 69–79CrossRef
4.
go back to reference Y. Yang, B. Yan, J. Li, and J. Wang, The Effect of Large Heat Input on the Microstructure and Corrosion Behavior of Simulated Heat Affected Zone in 2205 Duplex Stainless Steel, Corros. Sci., 2011, 53, p 3756–3763CrossRef Y. Yang, B. Yan, J. Li, and J. Wang, The Effect of Large Heat Input on the Microstructure and Corrosion Behavior of Simulated Heat Affected Zone in 2205 Duplex Stainless Steel, Corros. Sci., 2011, 53, p 3756–3763CrossRef
5.
go back to reference I.-H. Lo and W.-T. Tsai, Effect of Heat Treatment on the Precipitation and Pitting Corrosion Behavior of 347 SS Weld Overlay, Mater. Sci. Eng. A., 2003, 355, p 137–143CrossRef I.-H. Lo and W.-T. Tsai, Effect of Heat Treatment on the Precipitation and Pitting Corrosion Behavior of 347 SS Weld Overlay, Mater. Sci. Eng. A., 2003, 355, p 137–143CrossRef
6.
go back to reference T.H. Chen, K.L. Weng, and J.R. Yang, The Effect of High-Temperature Exposure on the Microstructural Stability and Toughness Property in a 2205 Duplex Stainless Steel, Mater. Sci. Eng. A., 2002, 338, p 259–270CrossRef T.H. Chen, K.L. Weng, and J.R. Yang, The Effect of High-Temperature Exposure on the Microstructural Stability and Toughness Property in a 2205 Duplex Stainless Steel, Mater. Sci. Eng. A., 2002, 338, p 259–270CrossRef
7.
go back to reference M. Yousefieh, M. Shamanian, and A. Saatchi, Influence of Heat Input in Pulsed Current GTXW Process on Microstructure and Corrosion Resistance of Duplex Stainless Steel Welds, J. Iron. Steel Res. Int., 2011, 18(9), p 65–69CrossRef M. Yousefieh, M. Shamanian, and A. Saatchi, Influence of Heat Input in Pulsed Current GTXW Process on Microstructure and Corrosion Resistance of Duplex Stainless Steel Welds, J. Iron. Steel Res. Int., 2011, 18(9), p 65–69CrossRef
8.
go back to reference T. Vigraman, R. Narayanasamy, and D. Ravindran, Microstructure and Mechanical Property Evaluation of Diffusion-Bonded Joints Made Between SAE 2205 Steel and AISI, 1035 Steel, Mater. Des., 2012, 35, p 156–169CrossRef T. Vigraman, R. Narayanasamy, and D. Ravindran, Microstructure and Mechanical Property Evaluation of Diffusion-Bonded Joints Made Between SAE 2205 Steel and AISI, 1035 Steel, Mater. Des., 2012, 35, p 156–169CrossRef
9.
go back to reference M. McGuire, Stainless Steels for Design Engineers, ASM, Materials Park, 2008 M. McGuire, Stainless Steels for Design Engineers, ASM, Materials Park, 2008
10.
go back to reference W.M. Robert, Jr., Joining of Materials and Structures, Linacre House, Jordan Hill, Oxford, p 312. W.M. Robert, Jr., Joining of Materials and Structures, Linacre House, Jordan Hill, Oxford, p 312.
11.
go back to reference A. Kumar and S. Sundarrajan, Optimization of Pulsed TIG Welding Process Parameters on Mechanical Properties of AA 5456 Aluminum Alloy Weldments, Mater. Des., 2009, 30, p 1288–1297CrossRef A. Kumar and S. Sundarrajan, Optimization of Pulsed TIG Welding Process Parameters on Mechanical Properties of AA 5456 Aluminum Alloy Weldments, Mater. Des., 2009, 30, p 1288–1297CrossRef
13.
go back to reference R.E. Leitner, G.H. McElhinney, and E.L. Pruitt, An Investigation of Pulsed GTA Welding Variables, Weld. J. Res. Suppl., 1973, 52, p 405s–410s R.E. Leitner, G.H. McElhinney, and E.L. Pruitt, An Investigation of Pulsed GTA Welding Variables, Weld. J. Res. Suppl., 1973, 52, p 405s–410s
14.
go back to reference E. Karadeniz, U. Ozsarac, and C. Yildiz, The Effect of Process Parameters on Penetration in Gas Metal Arc Welding Processes, Mater. Des., 2007, 28(2), p 649–656CrossRef E. Karadeniz, U. Ozsarac, and C. Yildiz, The Effect of Process Parameters on Penetration in Gas Metal Arc Welding Processes, Mater. Des., 2007, 28(2), p 649–656CrossRef
15.
go back to reference Kamal Pal and Surjya K. Pal, Effect of Pulse Parameters on Weld Quality in Pulsed Gas Metal Arc Welding: A Review, JMEPEG, 2011, 20, p 918–931CrossRef Kamal Pal and Surjya K. Pal, Effect of Pulse Parameters on Weld Quality in Pulsed Gas Metal Arc Welding: A Review, JMEPEG, 2011, 20, p 918–931CrossRef
16.
go back to reference K. Ishizaki, Interfacial Tension Theory of the Phenomenon of Arc Welding-Mechanism of Penetration, Proceedings of Symposium on Physics of Arc Welding, The Institute of Welding, London, 1962, p 195–209. K. Ishizaki, Interfacial Tension Theory of the Phenomenon of Arc Welding-Mechanism of Penetration, Proceedings of Symposium on Physics of Arc Welding, The Institute of Welding, London, 1962, p 195–209.
17.
go back to reference A. Urena, E. Otero, M.V. Utrilla, and C.J. Munez, Weldability of a 2205 Duplex Stainless Steel Using Plasma Arc Welding, J. Mater. Process. Technol., 2007, 182, p 624–631CrossRef A. Urena, E. Otero, M.V. Utrilla, and C.J. Munez, Weldability of a 2205 Duplex Stainless Steel Using Plasma Arc Welding, J. Mater. Process. Technol., 2007, 182, p 624–631CrossRef
18.
go back to reference T.S. Chern, K.H. Tesng, and H.L. Tsai, Study of the Characteristics of Duplex Stainless Steel Activated Tungsten Inert Gas Welds, Mater. Des., 2011, 32, p 255–263CrossRef T.S. Chern, K.H. Tesng, and H.L. Tsai, Study of the Characteristics of Duplex Stainless Steel Activated Tungsten Inert Gas Welds, Mater. Des., 2011, 32, p 255–263CrossRef
19.
go back to reference C.R. Shamantha, R. Narayanan, K.J.L. Iyer, V.M. Radhakrishnan, S.K. Seshadri, S. Sundararajan, and S. Sundaresan, Microstructural Changes During Welding and Subsequent Heat Treatment of 18Ni (250-grade) Maraging Steel, Mater. Sci. Eng. A, 2000, 287, p 43–51CrossRef C.R. Shamantha, R. Narayanan, K.J.L. Iyer, V.M. Radhakrishnan, S.K. Seshadri, S. Sundararajan, and S. Sundaresan, Microstructural Changes During Welding and Subsequent Heat Treatment of 18Ni (250-grade) Maraging Steel, Mater. Sci. Eng. A, 2000, 287, p 43–51CrossRef
20.
go back to reference P.K. Giridharan and N. Murugan, Optimization of Pulsed GTA Welding Process Parameters for the Welding of AISI, 304L Stainless Steel Sheets, Int. J. Adv. Manuf. Technol., 2009, 40, p 478–489CrossRef P.K. Giridharan and N. Murugan, Optimization of Pulsed GTA Welding Process Parameters for the Welding of AISI, 304L Stainless Steel Sheets, Int. J. Adv. Manuf. Technol., 2009, 40, p 478–489CrossRef
21.
go back to reference ASM, ASM Handbook, Welding Brazing and Soldering, Vol 6, 9th ed., ASM, Metals Park, 1993 ASM, ASM Handbook, Welding Brazing and Soldering, Vol 6, 9th ed., ASM, Metals Park, 1993
22.
go back to reference ASTM, Metals Handbook: CHARPY IMPACT TESTING, Test Methods and Definitions for Mechanical Testing of Steel Products, A0370-03A, American Society for Testing and Materials (ASTM), Philadelphia, 2004, p 18 ASTM, Metals Handbook: CHARPY IMPACT TESTING, Test Methods and Definitions for Mechanical Testing of Steel Products, A0370-03A, American Society for Testing and Materials (ASTM), Philadelphia, 2004, p 18
23.
go back to reference ASTM, Metals Handbook. Standard Test Methods for Tension Testing of Metallic Materials. Vol. 3, E0008M–04, American Society for Testing and Materials (ASTM), Philadelphia, 2004 ASTM, Metals Handbook. Standard Test Methods for Tension Testing of Metallic Materials. Vol. 3, E0008M–04, American Society for Testing and Materials (ASTM), Philadelphia, 2004
24.
go back to reference Lichan Li, Mengyu Chai, Yongquan Li, Wenjie Bai, and Quan Duan, Effect of Welding Heat Input on Grain Size and Microstructure of 316L Stainless Steel Welded Joint, Appl. Mech. Mater., 2013, 331, p 578–582CrossRef Lichan Li, Mengyu Chai, Yongquan Li, Wenjie Bai, and Quan Duan, Effect of Welding Heat Input on Grain Size and Microstructure of 316L Stainless Steel Welded Joint, Appl. Mech. Mater., 2013, 331, p 578–582CrossRef
25.
go back to reference Sindo Kou, Welding Metallurgy, 2nd ed., Wiley, New Jersey, 2003 Sindo Kou, Welding Metallurgy, 2nd ed., Wiley, New Jersey, 2003
26.
go back to reference S. Wang, P. Chiu, J. Yang, and J. Fang, Gamma Phase Transformation in Pulsed GTAW Weld Metal of Duplex Stainless Steel, Mater. Sci. Eng. A, 2006, 420, p 26–33CrossRef S. Wang, P. Chiu, J. Yang, and J. Fang, Gamma Phase Transformation in Pulsed GTAW Weld Metal of Duplex Stainless Steel, Mater. Sci. Eng. A, 2006, 420, p 26–33CrossRef
27.
go back to reference R. Sridhar, K.D. Ramkumar, and N. Arivazhagan, Characterization of Microstructure, Strength, and Toughness of Dissimilar Weldments of Inconel 625 and Duplex Stainless Steel SAF 2205, Acta Metall. Sin. (Engl. Lett.), 2014, 27(6), p 1018–1030CrossRef R. Sridhar, K.D. Ramkumar, and N. Arivazhagan, Characterization of Microstructure, Strength, and Toughness of Dissimilar Weldments of Inconel 625 and Duplex Stainless Steel SAF 2205, Acta Metall. Sin. (Engl. Lett.), 2014, 27(6), p 1018–1030CrossRef
28.
go back to reference J.N. DuPont, C.V. Robino, A.R. Marder, and M.R. Notis, Solidification of Nb-Bearing Superalloys: Part II. Pseudoternary Solidification Surfaces, Metall. Mater. Trans. A, 1998, 29A, p 2797–2806CrossRef J.N. DuPont, C.V. Robino, A.R. Marder, and M.R. Notis, Solidification of Nb-Bearing Superalloys: Part II. Pseudoternary Solidification Surfaces, Metall. Mater. Trans. A, 1998, 29A, p 2797–2806CrossRef
29.
go back to reference H. Sieurin, and R. Sandstrom, Austenite Reformation in the Heat-Affected Zone of Duplex Stainless Steel 2205, Mater. Sci. Eng. A, 2006, 418, p 250–256CrossRef H. Sieurin, and R. Sandstrom, Austenite Reformation in the Heat-Affected Zone of Duplex Stainless Steel 2205, Mater. Sci. Eng. A, 2006, 418, p 250–256CrossRef
30.
go back to reference Y. Cui and C.D. Lundin, Austenite-Preferential Corrosion Attack in 316 Austenitic Stainless Steel Welded Metals, Mater. Des., 2007, 28, p 324–328 Y. Cui and C.D. Lundin, Austenite-Preferential Corrosion Attack in 316 Austenitic Stainless Steel Welded Metals, Mater. Des., 2007, 28, p 324–328
31.
go back to reference J. Honeycombe and T.G. Gooch, Proceedings of Trends in Steels and Consumables, The Welding Institute, London, 1978 J. Honeycombe and T.G. Gooch, Proceedings of Trends in Steels and Consumables, The Welding Institute, London, 1978
32.
go back to reference Y. Cui and C.D. Lundin, Evaluation of Initial Corrosion Location in E316L Austenitic Stainless Steel Weld Metals, Mater. Lett., 2005, 59(12), p 1542–1546CrossRef Y. Cui and C.D. Lundin, Evaluation of Initial Corrosion Location in E316L Austenitic Stainless Steel Weld Metals, Mater. Lett., 2005, 59(12), p 1542–1546CrossRef
33.
go back to reference T.H. Chen and J.R. Yang, Microstructural Characterization of Simulated Heat Affected Zone in a Nitrogen-Containing 2205 Duplex Stainless Steel, Mater. Sci. Eng. A, 2002, 338, p 166–181CrossRef T.H. Chen and J.R. Yang, Microstructural Characterization of Simulated Heat Affected Zone in a Nitrogen-Containing 2205 Duplex Stainless Steel, Mater. Sci. Eng. A, 2002, 338, p 166–181CrossRef
34.
go back to reference D.A. Porter and K.E. Easterling, Phase Transformations in Metals and Alloys, 2nd ed., Chapman & Hall, London, 1992CrossRef D.A. Porter and K.E. Easterling, Phase Transformations in Metals and Alloys, 2nd ed., Chapman & Hall, London, 1992CrossRef
35.
go back to reference Y. Yang, Z. Wang, H. Tan, J. Hong, Y. Jiang, L. Jiang, and J. Li, Effect of a Brief Post-Weld Heat Treatment on the Microstructure Evolution and Pitting Corrosion of Laser Beam Welded UNS S31803 Duplex Stainless Steel, Corros. Sci., 2012, 65, p 472–480CrossRef Y. Yang, Z. Wang, H. Tan, J. Hong, Y. Jiang, L. Jiang, and J. Li, Effect of a Brief Post-Weld Heat Treatment on the Microstructure Evolution and Pitting Corrosion of Laser Beam Welded UNS S31803 Duplex Stainless Steel, Corros. Sci., 2012, 65, p 472–480CrossRef
36.
go back to reference N. Sathirachinda, R. Pettersson, S. Wessman, U. Kivisakk, and J. Pan, Scanning Kelvin Probe Force Microscopy Study of Chromium Nitrides in 2507 Super Duplex Stainless Steel Implications and Limitations, Electrochim. Acta, 2011, 56, p 1792–1798CrossRef N. Sathirachinda, R. Pettersson, S. Wessman, U. Kivisakk, and J. Pan, Scanning Kelvin Probe Force Microscopy Study of Chromium Nitrides in 2507 Super Duplex Stainless Steel Implications and Limitations, Electrochim. Acta, 2011, 56, p 1792–1798CrossRef
37.
go back to reference S. Topolska and J. Labanowski, Effect of Microstructure on Impact Toughness of Duplex and Superduplex Stainless Steels, J. AMME, 2009, 36, p 142–149 S. Topolska and J. Labanowski, Effect of Microstructure on Impact Toughness of Duplex and Superduplex Stainless Steels, J. AMME, 2009, 36, p 142–149
38.
go back to reference H. Sieurin and R. Sandstrom, Sigma Phase Precipitation in Duplex Stainless Steel 2205, Mater. Sci. Eng. A, 2007, 444, p 271–276CrossRef H. Sieurin and R. Sandstrom, Sigma Phase Precipitation in Duplex Stainless Steel 2205, Mater. Sci. Eng. A, 2007, 444, p 271–276CrossRef
39.
go back to reference S. Wang, Q. Ma, and Y. Li, Characterization of Microstructure, Mechanical Properties and Corrosion Resistance of Dissimilar Welded Joint Between 2205 Duplex Stainless Steel and 16MnR, Mater. Des., 2011, 32, p 831–837CrossRef S. Wang, Q. Ma, and Y. Li, Characterization of Microstructure, Mechanical Properties and Corrosion Resistance of Dissimilar Welded Joint Between 2205 Duplex Stainless Steel and 16MnR, Mater. Des., 2011, 32, p 831–837CrossRef
40.
go back to reference J.-O. Nilsson, A. Wilson, B. Josefsson, T. Thorvaldsson, Proceedings of the Applications of Stainless Steel 1992, Stockholm, Sweden, 1992, p 280–289. J.-O. Nilsson, A. Wilson, B. Josefsson, T. Thorvaldsson, Proceedings of the Applications of Stainless Steel 1992, Stockholm, Sweden, 1992, p 280–289.
41.
go back to reference S. Hertzman, B. Lehtinen, E. Symniotis-Barrdahl, Proceedings of the Applications of Stainless Steel 1992, Stockholm, Sweden, 1992, p 345–359. S. Hertzman, B. Lehtinen, E. Symniotis-Barrdahl, Proceedings of the Applications of Stainless Steel 1992, Stockholm, Sweden, 1992, p 345–359.
42.
go back to reference Cleiton C. Silva, Hélio C. de Miranda, Hosiberto B. de Sant’Ana, and Jesualdo P. Farias, Microstructure, Hardness and Petroleum Corrosion Evaluation of 316L/AWS E309MoL-16 Weld Metal, Mater. Charact., 2009, 60, p 346–352CrossRef Cleiton C. Silva, Hélio C. de Miranda, Hosiberto B. de Sant’Ana, and Jesualdo P. Farias, Microstructure, Hardness and Petroleum Corrosion Evaluation of 316L/AWS E309MoL-16 Weld Metal, Mater. Charact., 2009, 60, p 346–352CrossRef
43.
go back to reference V. Balasubramanian, V. Ravisankar, and G.M. Reddy, Effect of Pulsed Current Welding on Fatigue Behavior of High Strength Aluminium Alloy Joints, Mater. Des., 2008, 29, p 782–788 V. Balasubramanian, V. Ravisankar, and G.M. Reddy, Effect of Pulsed Current Welding on Fatigue Behavior of High Strength Aluminium Alloy Joints, Mater. Des., 2008, 29, p 782–788
44.
go back to reference R. Ma, K. Fang, J.G. Yang, X.S. Liu, and H.Y. Fang, Grain Refinement of HAZ in Multi-Pass Welding, J. Mater. Process. Technol., 2014, 214, p 1131–1135CrossRef R. Ma, K. Fang, J.G. Yang, X.S. Liu, and H.Y. Fang, Grain Refinement of HAZ in Multi-Pass Welding, J. Mater. Process. Technol., 2014, 214, p 1131–1135CrossRef
Metadata
Title
The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel
Authors
R. Neissi
M. Shamanian
M. Hajihashemi
Publication date
07-04-2016
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 5/2016
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-016-2033-4

Other articles of this Issue 5/2016

Journal of Materials Engineering and Performance 5/2016 Go to the issue

Premium Partners