The Influences of Interfacial Characteristics and Subsurface Microstructural Evolution on Wear Behavior of Al/A206-5 Pct Alumina Micro/Nano-Composites

Al206-5 pct alumina_p cast composites were fabricated by the injection of (i) the as-received alumina particles and (ii) milled mixture of alumina with Al and Mg powders [composite powder (CP)] into semi-solid Al alloy. The influences of interfacial characteristics as well as microstructural evolution on wear properties were then explored. Microstructures of the composite, worn surfaces, and worn surface side views were characterized by field emission scanning electron microscopy and transmission electron microscopy, and interfacial failure loads were evaluated by high load nano-indentation test. Obtained results revealed augmented wear resistance in the composites fabricated via CP injection into the semi-solid alloy. Improvement in wear resistance was ascribed to lower thickness and higher bonding strength of alumina/matrix interface as well as uniform distribution of grains as a consequence of recrystallization beneath the worn surface.