Characteristics of Non-metallic Inclusions in Steel Obtained from Different-Sized Samplers

To determine the effect of sampler size on the detection of inclusions in liquid steel, four different-sized samplers were designed for industrial sampling from a continuous casting tundish. The samples were evaluated via scanning electron microscopy and energy-dispersive spectroscopy. With increasing sample size, the cooling rate of the sample and velocity for particle engulfment decreased. The extent of encapsulation of complex inclusions increased from 0 pct with the smallest sampler to 48.2 pct with the largest sampler. In the samplers that cooled at 41.2 and 26.7 K s⁻¹, the major inclusions were calcium aluminates; in the larger samplers, which cooled more slowly at 8.2 and 1.0 K s⁻¹, the complex inclusions predominately comprised Al₂O₃ + (Ca, Mn)S and Al₂O₃ + CaS, respectively. The sizes of the sulfides gradually increased with increasing sampler size; for example, the sulfide average diameter increased from 2.5 to 3.5 μm when the sampler inner diameter increased from 50 to 70 mm. The main direction of movement of the inclusions during the sampling process was upward.