Top

Journal of Materials Engineering and Performance

Published in:

09-10-2015

Corrosion Behavior of Arc-Sprayed Zn-Al Coating in the Presence of Sulfate-Reducing Bacteria in Seawater

Authors: Sheng Hong, Yuping Wu, Wenwen Gao, Jianfeng Zhang, Yujiao Qin

Published in: Journal of Materials Engineering and Performance | Issue 11/2015

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Zn-Al coatings were prepared by high-velocity arc spraying process and were sealed by the silicone resin to improve their corrosion resistance. The corrosion behavior of the unsealed and sealed Zn-Al coatings in the presence of sulfate-reducing bacteria (SRB) in seawater was evaluated, and the related mechanism was discussed. The results showed that the charge transfer resistance value of the sealed coating was almost ten times higher than that of the unsealed coating, and the concentration of element S in the covering layer of the former was half lower than that of the latter. The corrosion resistance of the coating was apparently improved by the sealing treatment. The corrosion rate of the coatings first increased and then decreased during the immersion time of 8 days in the seawater with SRB. The removal of the passive films in the initial period was attributed to penetration of the corrosion medium into the coating and the dissolution of the active zones inside the coating. The adhesion of SRB and accumulation of corrosion products on the coating surface would protect the coating from being further damaged.

previous article Studies on Thermal and Mechanical Properties of Epoxy-Silicon Oxide Hybrid Materials

next article Effect of B-Mo-W Complex Inhibitor on Corrosion of Mild Steel in 55% LiBr Solution

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

L.L. Machuca, S.I. Bailey, and R. Gubner, Systematic Study of the Corrosion Properties of Selected High-Resistance Alloys in Natural Seawater, Corros. Sci., 2012, 64, p 8CrossRef

S.C. Dexter, Role of Microfouling Organisms in Marine Corrosion, Biofouling, 1993, 7, p 97CrossRef

L.L. Machuca, R. Jeffrey, S.I. Bailey, R. Gubner, E. Watkin, M.P. Ginige, A.H. Kaksonen, and K. Heidersbach, Filtration-UV Irradiation as an Option for Mitigating the Risk of Microbiologically Influenced Corrosion of Subsea Construction Alloys in Seawater, Corros. Sci., 2014, 79, p 89CrossRef

L.L. Machuca, S.I. Bailey, R. Gubner, E. Watkin, A. Kaksonen, and K. Heidersbach, Effect of Oxygen and Biofilms on Crevice Corrosion of UNS S31803 and UNS N08825 in Natural Seawater, Corros. Sci., 2013, 67, p 242CrossRef

S. Paisse, J.F. Ghiglione, F. Marty, B. Abbas, H. Gueune, J. Amaya, J. Maria, G. Muyzer, and L. Quillet, Sulfate-Reducing Bacteria Inhabiting Natural Corrosion Deposits from Marine Steel Structures, Appl. Microbiol. Biotechnol., 2013, 97, p 7493CrossRef

N.D. Gungor, A. Cotuk, and D. Dispinar, The Effect of desulfovibrio sp. Biofilms on Corrosion Behavior of Copper in Sulfide-Containing Solutions, J. Mater. Eng. Perform., 2015, 24, p 1357CrossRef

Y. Wan, D. Zhang, H.Q. Liu, Y.J. Li, and B.R. Hou, Influence of Sulfate-Reducing Bacteria on Environmental Parameters and Marine Corrosion Behavior of Q235 Steel in Aerobic Conditions, Electrochim. Acta, 2010, 55, p 1528CrossRef

G. Muyzer and A.J.M. Stams, The Ecology and Biotechnology of Sulfate-Reducing Bacteria, Nat. Rev. Microbiol., 2008, 6, p 441

W.P. Iverson, Adv. Corros. Sci. Technol., 1972, 2, p 1CrossRef

10.

Q. Jiang, Q. Miao, F. Tong, Y. Xu, B.L. Ren, Z.M. Liu, and Z.J. Yao, Electrochemical Corrosion Behavior Of Arc Sprayed Al-Zn-Si-RE Coatings on Mild Steel in 3.5% NaCl Solution, Trans. Nonferrous Met. Soc. China, 2014, 24, p 2713CrossRef

11.

S. Kuroda, J. Kawakita, and M. Takemoto, An 18-year Exposure Test of Thermal-Sprayed Zn, Al, and Zn-Al Coatings in Marine Environment, Corrosion, 2002, 62, p 635CrossRef

12.

F. Ahnia and B. Demri, Evaluation of Aluminum Coatings in Simulated Marine Environment, Surf. Coat. Technol., 2013, 220, p 232CrossRef

13.

Q. Jiang, Q. Miao, W.W. Liang, F.G. Ying, F. Tong, Y. Xu, B.L. Ren, Z.J. Yao, and P.Z. Zhang, Corrosion Behavior of Arc Sprayed Al-Zn-Si-RE Coatings on Mild Steel in 3.5 wt.% NaCl Solution, Electrochim. Acta, 2014, 115, p 644CrossRef

14.

D.X. Fu, B.S. Xu, W. Zhang, S.C. Wei, and Y. Liu, Failure Mechanism of Organic Coatings Overlaid on Arc Sprayed Coatings, Surf. Eng., 2009, 25, p 612CrossRef

15.

S. Djerourou, H. Lahmar, N. Bouhellal, and Y. Mebdoua, Study of Twin Wire Arc Sprayed Zinc/Aluminum Coating on Low Carbon Steel Substrate: Application to Corrosion Protection, Adv. Mater. Res., 2013, 685, p 271CrossRef

16.

W. Kroemmer, High Performance Arc Sprayed Coatings for Active Corrosion Protection in Offshore Applications, Proceedings of the International Thermal Spray Conference, 2013, p 97.

17.

W.M. Zhao, Y. Wang, C. Liu, L.X. Dong, H.H. Yu, and H. Ai, Erosion-Corrosion of Thermally Sprayed Coatings in Simulated Splash Zone, Surf. Coat. Technol., 2010, 205, p 2267CrossRef

18.

J.H. Kim and M.H. Lee, A Study on Cavitation Erosion and Corrosion Behavior of Al-, Zn-, Cu-, and Fe-Based Coatings Prepared by Arc Spraying, J. Therm. Spray Technol., 2010, 19, p 1224CrossRef

19.

Y. Wang, W. Tian, T. Zhang, and Y. Yang, Microstructure, Spallation and Corrosion of Plasma Sprayed Al₂O₃-13%TiO₂ Coatings, Corros. Sci., 2009, 51, p 2924CrossRef

20.

F.L. Liu, J. Zhang, S. Zhang, W.H. Li, J.Z. Duan, and B.R. Hou, Effect of Sulfate Reducing Bacteria on Corrosion of Al-Zn-In-Sn Sacrificial Anodes in Marine Sediment, Mater. Corros., 2012, 63, p 431CrossRef

21.

C. Liu, Q. Bi, and A. Matthews, EIS Comparison on Corrosion Performance of PVD TiN and CrN Coated Mild Steel in NaCl Aqueous Solution, Corros. Sci., 2001, 43, p 1953CrossRef

22.

S. Cheng, J.T. Tian, S.G. Chen, Y.H. Lei, X.T. Chang, T. Liu, and Y.S. Yin, Microbially Influenced Corrosion of Stainless Steel by Marine Bacterium Vibrio natriegens: (I) Corrosion Behavior, Mater. Sci. Eng. C, 2009, 29, p 751CrossRef

23.

J.S. Rodríguez, F.S. Hernández, and J.G. González, Comparative Study of the Behaviour of AISI, 304 SS in a Natural Seawater Hopper, in Sterile Media and with SRB Using Electrochemical Techniques and SEM, Corros. Sci., 2006, 48, p 1265CrossRef

24.

Y.J. Qin, Y.P. Wu, J.F. Zhang, W.M. Guo, S. Hong, and L.Y. Chen, Long-Term Corrosion Behavior of HVOF Sprayed FeCrSiBMn Amorphous/Nanocrystalline Coating, Trans. Nonferrous Met. Soc. China, 2015, 25, p 1144CrossRef

25.

M.M. Verdian, K. Raeissi, and M. Salehi, Corrosion Performance of HVOF and APS Thermally Sprayed NiTi Intermetallic Coatings in 3.5% NaCl Solution, Corros. Sci., 2010, 52, p 1052CrossRef

26.

E.A. Esfahani, H. Salimijazi, M.A. Golozar, J. Mostaghimi, and L. Pershin, Study of Corrosion Behavior of Arc Sprayed Aluminum Coating on Mild Steel, J. Therm. Spray Technol., 2012, 21, p 1195CrossRef

27.

X.D. Zhao, J.Z. Duan, B.R. Hou, and S.R. Wu, Effect of Sulfate-Reducing Bacteria on Corrosion Behavior of Mild Steel in Sea Mud, J. Mater. Sci. Technol., 2007, 23, p 323

28.

M. Campo, M. Carboneras, M.D. López, B. Torres, P. Rodrigo, E. Otero, and J. Rams, Corrosion Resistance of Thermally Sprayed Al and Al/SiC Coatings on Mg, Surf. Coat. Technol., 2009, 203, p 3224CrossRef

29.

J.J. Zhang, Z.H. Wang, P.H. Lin, L.Q. Si, G.J. Shen, Z.H. Zhou, S.Q. Jiang, and W.H. Lu, Corrosion of Plasma Sprayed NiCrAl/Al₂O₃-13 wt.%TiO₂ Coatings with and Without Sealing, Surf. Eng., 2012, 28, p 345CrossRef

Title: Corrosion Behavior of Arc-Sprayed Zn-Al Coating in the Presence of Sulfate-Reducing Bacteria in Seawater
Authors: Sheng Hong
Yuping Wu
Wenwen Gao
Jianfeng Zhang
Yujiao Qin
Publication date: 09-10-2015
Publisher: Springer US
Published in: Journal of Materials Engineering and Performance / Issue 11/2015
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-015-1729-1

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 11/2015

Microstructural Investigation of Friction-Stir-Welded 7005 Aluminum Alloy

An Analysis on Microstructure and Grain Size of Molybdenum Powder Material Processed by Equal Channel Angular Pressing

Numerical Simulation of Tension Properties for Al-Cu Alloy Friction Stir-Welded Joints with GTN Damage Model

Synthesis of Hierarchical Porous Zn-Doped SnO2 Spheres and Their Photocatalytic Properties

Corrosion Behavior of Alloy 625 in Simulated Nuclear High-Level Waste Medium

Microstructure Evolution of 1050 Commercial Purity Aluminum Processed by High-Strain-Rate Deformation

Premium Partners