Skip to main content
Top
Published in: Journal of Materials Science 20/2019

11-07-2019 | Composites & nanocomposites

Effect of coatings on thermal conductivity and tribological properties of aluminum foam/polyoxymethylene interpenetrating composites

Authors: Peiran Dong, Chunguang Long, Ying Peng, Xin Peng, Fangyu Guo

Published in: Journal of Materials Science | Issue 20/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The purpose of this work is to solve the problem of interface bonding in aluminum foam (AF)/polyoxymethylene (POM) interpenetrating phase composites (AF/POM). Silane coupling agent (KH-550), graphene oxide (GO), sulfonated graphene (S-GNS) and graphene (GS) coatings were prepared on the surface of AF, respectively, as an interfacial transition layer. The molten modified POM(POMC) was injected into the hole of coated AF by injection molding to prepare different kinds of coated AF/POMC. Thermal conductivity, friction coefficient and wear loss of coated AF/POMC were analyzed, and the wear mechanisms were discussed in detail based on evidences from SEM. The effect of coatings on thermal conductivity of coated AF/POMC was also verified by ANSYS. The investigation has shown that four kinds of coating are successfully covered on the surface of AF, respectively, and the morphology of S-GNS coating is the smoothest. The thermal conductivity of coated AF/POMC is higher than that of AF/POMC. The thermal conductivity of S-GNS-AF/POMC reaches the highest value of 2.25 W m−1 K−1, because S-GNS coating plays a role in reducing the thermal resistance of the interface between AF and POMC phases. The friction coefficient and wear loss of coated AF/POMC are also lower than that of AF/POMC. Three types of graphene coating(S-GNS,GO,GS) as an interface transition layer between AF and POMC phases can homogenize friction, accelerate heat transfer and reduce the friction coefficient and wear loss of composites. Through ANSYS thermal steady-state simulation, S-GNS-AF/POMC has the maximum number of heat flow paths and the highest heat flux compared with other materials.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Xiong XS, Hua L, Wan XJ, Yang C, Xie CY, He D (2018) Experiment and simulation of friction coefficient of polyoxymethylene. Ind Lubr Tribol 70:273–281CrossRef Xiong XS, Hua L, Wan XJ, Yang C, Xie CY, He D (2018) Experiment and simulation of friction coefficient of polyoxymethylene. Ind Lubr Tribol 70:273–281CrossRef
2.
go back to reference Shi J, Jing B, Zou X (2009) Investigation on thermo-stabilization effect and nonisothermal degradation kinetics of the new compound additives on polyoxymethylene. J Mater Sci 44:1251–1257CrossRef Shi J, Jing B, Zou X (2009) Investigation on thermo-stabilization effect and nonisothermal degradation kinetics of the new compound additives on polyoxymethylene. J Mater Sci 44:1251–1257CrossRef
3.
go back to reference Kawaguchi K, Mizuguchi K, Suzuki K (2010) Mechanical and physical characteristics of cellulose-fiber-filled polyacetal composites. J Appl Polym Sci 118:1910–1920 Kawaguchi K, Mizuguchi K, Suzuki K (2010) Mechanical and physical characteristics of cellulose-fiber-filled polyacetal composites. J Appl Polym Sci 118:1910–1920
4.
go back to reference Chen S, Li J, Wei L (2018) Comparative effects of rocket-grade hydrogen peroxide solution on POM and UHMWPE: aging behaviors and tribological properties. Colloid Polym Sci 296:1087–1096CrossRef Chen S, Li J, Wei L (2018) Comparative effects of rocket-grade hydrogen peroxide solution on POM and UHMWPE: aging behaviors and tribological properties. Colloid Polym Sci 296:1087–1096CrossRef
5.
go back to reference Zhao XW, Ye L (2010) Preparation, structure, and property of polyoxymethylene/carbon nanotubes thermal conducive composites. J Polym Sci Polym Phys 48:905–912CrossRef Zhao XW, Ye L (2010) Preparation, structure, and property of polyoxymethylene/carbon nanotubes thermal conducive composites. J Polym Sci Polym Phys 48:905–912CrossRef
6.
go back to reference He J, Zhang L, Li C (2010) Thermal conductivity and tribological properties of POM-Cu composites. Polym Eng Sci 50:2153–2159CrossRef He J, Zhang L, Li C (2010) Thermal conductivity and tribological properties of POM-Cu composites. Polym Eng Sci 50:2153–2159CrossRef
7.
go back to reference Dong PR, Long CG, Liu SJ (2018) Thermal conductivity and tribological properties of POM composites filled with sulfonated graphene and nano alumina. Surf Tech 47:116–122 Dong PR, Long CG, Liu SJ (2018) Thermal conductivity and tribological properties of POM composites filled with sulfonated graphene and nano alumina. Surf Tech 47:116–122
8.
go back to reference Wang DQ, Sun CX (2008) Simulation of aluminum foam formation and distribution uniformity. J Mater Sci 43:2825–2832CrossRef Wang DQ, Sun CX (2008) Simulation of aluminum foam formation and distribution uniformity. J Mater Sci 43:2825–2832CrossRef
9.
go back to reference Liu J, Binner J, Higginson R (2012) Dry sliding wear behaviour of co-continuous ceramic foam/aluminium alloy interpenetrating composites produced by pressureless infiltration. Wear 276:94–104CrossRef Liu J, Binner J, Higginson R (2012) Dry sliding wear behaviour of co-continuous ceramic foam/aluminium alloy interpenetrating composites produced by pressureless infiltration. Wear 276:94–104CrossRef
10.
go back to reference Su Y, Long CG, Zhou Y (2013) New aluminum foam/polyformaldehyde interpenetrating phase composites prepared by injection molding. Adv Mater Res 5:631–632 Su Y, Long CG, Zhou Y (2013) New aluminum foam/polyformaldehyde interpenetrating phase composites prepared by injection molding. Adv Mater Res 5:631–632
11.
go back to reference Guo FY, Long CG, Zhang J, Zhang Z (2015) Adsorption and dissociation of H2O on Al(111) surface by density functional theory calculation. Appl Surf Sci 324:584–589CrossRef Guo FY, Long CG, Zhang J, Zhang Z (2015) Adsorption and dissociation of H2O on Al(111) surface by density functional theory calculation. Appl Surf Sci 324:584–589CrossRef
12.
go back to reference Zhang Z, Long CG, Yin Y (2014) Study on heat transfer performance of POM/Aluminum alloy interpenetrating phase composites. J Funct Mater 45:23029–23032 Zhang Z, Long CG, Yin Y (2014) Study on heat transfer performance of POM/Aluminum alloy interpenetrating phase composites. J Funct Mater 45:23029–23032
13.
go back to reference Kashfipour MA, Mehra N, Zhu J (2018) A review on the role of interface in mechanical, thermal, and electrical properties of polymer composites. Adv Compos Hybrid Mater 1:1–25CrossRef Kashfipour MA, Mehra N, Zhu J (2018) A review on the role of interface in mechanical, thermal, and electrical properties of polymer composites. Adv Compos Hybrid Mater 1:1–25CrossRef
14.
go back to reference Ding R, Li W, Wang X (2018) A brief review of corrosion protective films and coatings based on graphene and graphene oxide. J Alloy Compd 764:1039–1055CrossRef Ding R, Li W, Wang X (2018) A brief review of corrosion protective films and coatings based on graphene and graphene oxide. J Alloy Compd 764:1039–1055CrossRef
15.
go back to reference Raza MA, Ali A, Ghauri FA, Aslam A, Yaqoob K, Wasay A, Raffi M (2017) Electrochemical behavior of graphene coatings deposited on copper metal by electrophoretic deposition and chemical vapor deposition. Surf Coat Tech 332:112–119CrossRef Raza MA, Ali A, Ghauri FA, Aslam A, Yaqoob K, Wasay A, Raffi M (2017) Electrochemical behavior of graphene coatings deposited on copper metal by electrophoretic deposition and chemical vapor deposition. Surf Coat Tech 332:112–119CrossRef
16.
go back to reference Qiu JW, Li JS, Yuan ZS, Zeng HX (2018) Surface modification of carbon fibres for interface improvement in textile composites. Appl Compos Mater 25:853–860CrossRef Qiu JW, Li JS, Yuan ZS, Zeng HX (2018) Surface modification of carbon fibres for interface improvement in textile composites. Appl Compos Mater 25:853–860CrossRef
17.
go back to reference Kumar A, Sharma K, Dixit AR (2019) A review of the mechanical and thermal properties of graphene and its hybrid polymer nanocomposites for structural applications. J Mater Sci 64:5992–6026CrossRef Kumar A, Sharma K, Dixit AR (2019) A review of the mechanical and thermal properties of graphene and its hybrid polymer nanocomposites for structural applications. J Mater Sci 64:5992–6026CrossRef
18.
go back to reference Si Y, Samulsk ET (2008) Synthesis of water soluble graphene. Nano Lett 8:1679CrossRef Si Y, Samulsk ET (2008) Synthesis of water soluble graphene. Nano Lett 8:1679CrossRef
19.
go back to reference Shi Y, Cheng G, Zhang Z (2016) Preparation and properties of anti-corrosion film on surface of aluminum alloy. Rare Metal Mat Eng 45:952–956 Shi Y, Cheng G, Zhang Z (2016) Preparation and properties of anti-corrosion film on surface of aluminum alloy. Rare Metal Mat Eng 45:952–956
20.
go back to reference Jiang HY, Wu RM, Guo C (2012) The adherence between a superhydrophobic coating and the surface of aluminum alloy. Adv Mater Res 583:350–353CrossRef Jiang HY, Wu RM, Guo C (2012) The adherence between a superhydrophobic coating and the surface of aluminum alloy. Adv Mater Res 583:350–353CrossRef
21.
go back to reference Shen Y, Chen B (2015) Sulfonated graphene nanosheets as a superb adsorbent for various environmental pollutants in water. Environ Sci Tech 49:7364–7372CrossRef Shen Y, Chen B (2015) Sulfonated graphene nanosheets as a superb adsorbent for various environmental pollutants in water. Environ Sci Tech 49:7364–7372CrossRef
22.
go back to reference Chen LY, Yang B, Liu LH (2016) Synthesis of sulfonated graphene oxide catalyst and its catalytic activity. Guangzhou Cheml Ind 44:110–113 Chen LY, Yang B, Liu LH (2016) Synthesis of sulfonated graphene oxide catalyst and its catalytic activity. Guangzhou Cheml Ind 44:110–113
23.
go back to reference Ehsani A, Kowsari E, Boorboor FA (2017) Sulfonated graphene oxide and its nanocomposites with electroactive conjugated polymer as effective pseudocapacitor electrode materials. J Colloid Interf ace Sci 497:258–265CrossRef Ehsani A, Kowsari E, Boorboor FA (2017) Sulfonated graphene oxide and its nanocomposites with electroactive conjugated polymer as effective pseudocapacitor electrode materials. J Colloid Interf ace Sci 497:258–265CrossRef
24.
go back to reference Huang W, Ouyang X, Lee LJ (2012) High-performance nanopapers based on benzenesulfonic functionalized graphenes. ACS Nano 6:10178–10185CrossRef Huang W, Ouyang X, Lee LJ (2012) High-performance nanopapers based on benzenesulfonic functionalized graphenes. ACS Nano 6:10178–10185CrossRef
25.
go back to reference Mishra D, Sonia FJ, Srivastava D (2018) Wear damage and effects of graphene-based lubricants/coatings during linear reciprocating sliding wear at high contact pressure. Wear 400:144–155CrossRef Mishra D, Sonia FJ, Srivastava D (2018) Wear damage and effects of graphene-based lubricants/coatings during linear reciprocating sliding wear at high contact pressure. Wear 400:144–155CrossRef
26.
go back to reference Long CG, Shen C, Cao TS (2014) Mechanical and tribological properties of MC nylon composites reinforced by graphene. J Changsha Univ Sci Tech 2:92–97 Long CG, Shen C, Cao TS (2014) Mechanical and tribological properties of MC nylon composites reinforced by graphene. J Changsha Univ Sci Tech 2:92–97
27.
go back to reference Fu XL, Wang Y, Pan YZ, Wang XY (2017) Friction-reducing, anti-wear and self-repairing properties of sulfonated graphene. J Wuhan Univ Tech 32:277CrossRef Fu XL, Wang Y, Pan YZ, Wang XY (2017) Friction-reducing, anti-wear and self-repairing properties of sulfonated graphene. J Wuhan Univ Tech 32:277CrossRef
28.
go back to reference Sun LH, Yang ZG, Li XH (2008) Study on the friction and wear behavior of POM/Al2O3 nanocomposites. Wear 264:693–700CrossRef Sun LH, Yang ZG, Li XH (2008) Study on the friction and wear behavior of POM/Al2O3 nanocomposites. Wear 264:693–700CrossRef
29.
go back to reference Xiong XS, Shen SZ, Alam N, Lin H, Li X, Wan XJ, Miao MH (2018) Mechanical and abrasive wear performance of woven flax fabric/polyoxymethylene composites. Wear 414:9–20CrossRef Xiong XS, Shen SZ, Alam N, Lin H, Li X, Wan XJ, Miao MH (2018) Mechanical and abrasive wear performance of woven flax fabric/polyoxymethylene composites. Wear 414:9–20CrossRef
30.
go back to reference Mergler YJ, Schaake RP, Huisin’t VAJ (2004) Material transfer of POM in sliding contact. Wear 256:294–301CrossRef Mergler YJ, Schaake RP, Huisin’t VAJ (2004) Material transfer of POM in sliding contact. Wear 256:294–301CrossRef
31.
go back to reference Mai YJ, Zhou MP, Ling HJ, Chen FX, Lian WQ, Jie XH (2018) Surfactant-free electrodeposition of reduced graphene oxide/copper composite coatings with enhanced wear resistance. Appl Surf Sci 433:232–239CrossRef Mai YJ, Zhou MP, Ling HJ, Chen FX, Lian WQ, Jie XH (2018) Surfactant-free electrodeposition of reduced graphene oxide/copper composite coatings with enhanced wear resistance. Appl Surf Sci 433:232–239CrossRef
32.
go back to reference Deng C, Jiang J, Liu F, Fang LC, Wang JB, Li DJ, Wu JJ (2015) Effects of electrophoretically deposited graphene oxide coatings on interfacial properties of carbon fiber composite. J Mater Sci 50:5886–5892CrossRef Deng C, Jiang J, Liu F, Fang LC, Wang JB, Li DJ, Wu JJ (2015) Effects of electrophoretically deposited graphene oxide coatings on interfacial properties of carbon fiber composite. J Mater Sci 50:5886–5892CrossRef
33.
go back to reference Naghdi S, Jaleh B, Shahbazi N (2016) Reversible wettability conversion of electrodeposited graphene oxide/titania nanocomposite coating: investigation of surface structures. Appl Surf Sci 368:409–416CrossRef Naghdi S, Jaleh B, Shahbazi N (2016) Reversible wettability conversion of electrodeposited graphene oxide/titania nanocomposite coating: investigation of surface structures. Appl Surf Sci 368:409–416CrossRef
34.
go back to reference Wang CH, Hu F, Yang K, Hu TH (2016) Preparation and properties of nylon 6/sulfonated graphene composites by in situ polymerization process. Rsc Adv 51:45014–45022CrossRef Wang CH, Hu F, Yang K, Hu TH (2016) Preparation and properties of nylon 6/sulfonated graphene composites by in situ polymerization process. Rsc Adv 51:45014–45022CrossRef
35.
go back to reference Shahil Khan MF, Balandin Alexander A (2012) Thermal properties of graphene and multilayer graphene: applications in thermal interface materials. Solid State Commun 152:1331–1340CrossRef Shahil Khan MF, Balandin Alexander A (2012) Thermal properties of graphene and multilayer graphene: applications in thermal interface materials. Solid State Commun 152:1331–1340CrossRef
Metadata
Title
Effect of coatings on thermal conductivity and tribological properties of aluminum foam/polyoxymethylene interpenetrating composites
Authors
Peiran Dong
Chunguang Long
Ying Peng
Xin Peng
Fangyu Guo
Publication date
11-07-2019
Publisher
Springer US
Published in
Journal of Materials Science / Issue 20/2019
Print ISSN: 0022-2461
Electronic ISSN: 1573-4803
DOI
https://doi.org/10.1007/s10853-019-03826-9

Other articles of this Issue 20/2019

Journal of Materials Science 20/2019 Go to the issue

Premium Partners