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Journal of Materials Engineering and Performance
Published in: Journal of Materials Engineering and Performance 9/2021

05-08-2021

Effect of Double Wire Cold Feed on Characteristics of Additive Manufactured Components

Authors: Hassan J. Khaudair, Adnan A. Ugla, Ahmed R. J. Almusawi

Published in: Journal of Materials Engineering and Performance | Issue 9/2021

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Abstract

Shaped metal deposition (SMD) using metal inert gas welding plus externally cold wire is a relatively new technology of additive manufacturing, which fabricates near-net shaped parts. It is performed by depositing a main wire plus a cold feed wire melted by the electric arc heat. In the present work, a new experimental set-up was developed, which consists of a MIG-welding source and an external cold wire feed unit plus a 3-axis machine. The main intent of the current paper is to investigate the microstructural and mechanical properties of austenitic stainless steel grade 309L deposited parts. The result showed that the value of the wire feed ratio (WR) plays an important role in both microstructure and mechanical properties. The microstructure mainly consists of two phases ferrite and austenite as predominant phases throughout the parts. Widmansttãten austenite structure that is denoted as (W) this appears in the white region, and Vermicular delta ferrite (V) appears as the dark-etching phase. The tensile test results showed the UTS value increased by 17.36% in the longitudinal direction when using cold feeding, while it increased by 4.39% in the vertical direction. The hardness test results showed that the hardness value increased by 36.23% when using cold feeding. Also, cold wire feeding reduces interpass temperature into the workpiece by 10%.
previous article Location-Dependent Microstructure and Properties for Plasma Arc Additively Manufactured Duplex Stainless Steel ER2209 Wire
next article Effects of Ultrasonic Vibration on Microstructure, Mechanical Properties, and Fracture Mode of Inconel 625 Parts Fabricated by Cold Metal Transfer Arc Additive Manufacturing

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Metadata
Title
Effect of Double Wire Cold Feed on Characteristics of Additive Manufactured Components
Authors
Hassan J. Khaudair
Adnan A. Ugla
Ahmed R. J. Almusawi
Publication date
05-08-2021
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 9/2021
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-021-06006-6

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