Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 6/2022

17-03-2022 | Technical Article

Fretting Characterization of Carbon-Fiber-Reinforced Polyetheretherketone Composites with Different Fiber Orientations

Authors: Chenglong Xue, Shouren Wang, Mingyuan Zhang, Gaoqi Wang, Xiaoyu Shi, Jinkun Li

Published in: Journal of Materials Engineering and Performance | Issue 6/2022

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Failure caused by fretting is the main failure form of orthopedic implants. Two different fiber orientations (0°/90° and 0°/60°) carbon fiber (CF)-reinforced polyetheretherketone (PEEK) composite materials were prepared by the UD laminate method. This study investigates the fretting wear behavior of two different fiber orientations. By changing the normal forces and displacement amplitude, the FtD curve, the running condition for the fretting map and the friction coefficient curve are established. Use WLI, SEM and EDS to explore the wear mechanism of CFR-PEEK composite materials. The results show that the two fiber orientations have similar running conditions for the fretting map. And the main wear mechanisms of the two composites are abrasive wear, adhesive wear and oxidative wear. However, the dissipation energy, friction coefficient, wear depth and wear volume of the CFR-PEEK composites with 0°/90° fiber orientation are less than 0°/60° fiber orientation. The CFR-PEEK composites with a fiber orientation of 0°/90° have a better fretting characterization. The experimental results may play a certain guiding role in the field of CFR-PEEK composite medical materials.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference J.S. Yeom, M.S. Chung, C.K. Lee et al., Evaluation of Pedicle Screw Position on Computerized Tomography Scans, J. Neurosurg., 2003, 98(1), p 104–109. J.S. Yeom, M.S. Chung, C.K. Lee et al., Evaluation of Pedicle Screw Position on Computerized Tomography Scans, J. Neurosurg., 2003, 98(1), p 104–109.
2.
go back to reference L. Gjesteby, B.D. Man, Y.N. Jin et al., Metal Artifact Reduction in CT: Where Are We After Four Decades?, IEEE Access, 2016, 4, p 5826–5849.CrossRef L. Gjesteby, B.D. Man, Y.N. Jin et al., Metal Artifact Reduction in CT: Where Are We After Four Decades?, IEEE Access, 2016, 4, p 5826–5849.CrossRef
3.
go back to reference C. Fleck and D. Eifler, Corrosion, Fatigue and Corrosion Fatigue Behaviour of Metal Implant Materials, Especially Titanium Alloys, Int. J. Fatigue, 2010, 32(6), p 929–935.CrossRef C. Fleck and D. Eifler, Corrosion, Fatigue and Corrosion Fatigue Behaviour of Metal Implant Materials, Especially Titanium Alloys, Int. J. Fatigue, 2010, 32(6), p 929–935.CrossRef
4.
go back to reference L. Rony, R. Lancigu and L. Hubert, Intraosseous Metal Implants in Orthopedics: A Review, Morphologie, 2018, 102, p 231–242.CrossRef L. Rony, R. Lancigu and L. Hubert, Intraosseous Metal Implants in Orthopedics: A Review, Morphologie, 2018, 102, p 231–242.CrossRef
5.
go back to reference S.Y. Jauch, L.G. Coles, L.V. Ng et al., Low Torque Levels Can Initiate a Removal of the Passivation Layer and Cause Fretting in Modular Hip Stems, Med. Eng. Phys., 2014, 36(9), p 1140–1146.CrossRef S.Y. Jauch, L.G. Coles, L.V. Ng et al., Low Torque Levels Can Initiate a Removal of the Passivation Layer and Cause Fretting in Modular Hip Stems, Med. Eng. Phys., 2014, 36(9), p 1140–1146.CrossRef
6.
go back to reference C.K. Akkan, E.M. Hammadeh, A. May et al., Surface Topography and Wetting Modifications of PEEK for Implant Applications, Lasers. Med. Sci., 2014, 29(5), p 1633–1639.CrossRef C.K. Akkan, E.M. Hammadeh, A. May et al., Surface Topography and Wetting Modifications of PEEK for Implant Applications, Lasers. Med. Sci., 2014, 29(5), p 1633–1639.CrossRef
7.
go back to reference X.C. Meng, W. Zhang, Z.G. Yuan et al., A Partial Hemi-Resurfacing Preliminary Study of a Novel Magnetic Resonance Imaging Compatible Polyetheretherketone Mini-Prosthesis for Focal Osteochondral Defects, J. Orthop. Transl., 2021, 26, p 67–73. X.C. Meng, W. Zhang, Z.G. Yuan et al., A Partial Hemi-Resurfacing Preliminary Study of a Novel Magnetic Resonance Imaging Compatible Polyetheretherketone Mini-Prosthesis for Focal Osteochondral Defects, J. Orthop. Transl., 2021, 26, p 67–73.
8.
go back to reference J.J. Zhu, F. Xie and R.S. Dwyer-Joyce, PEEK Composites as Self-Lubricating Bush Materials for Articulating Revolute Pin Joints, Polymers, 2020, 12(3), p 665.CrossRef J.J. Zhu, F. Xie and R.S. Dwyer-Joyce, PEEK Composites as Self-Lubricating Bush Materials for Articulating Revolute Pin Joints, Polymers, 2020, 12(3), p 665.CrossRef
9.
go back to reference H.D. Xu, D.K. Zhang, K. Chen et al., Taper Fretting Behavior of PEEK Artificial Hip Joint, Tribol. Int., 2019, 137, p 30–38.CrossRef H.D. Xu, D.K. Zhang, K. Chen et al., Taper Fretting Behavior of PEEK Artificial Hip Joint, Tribol. Int., 2019, 137, p 30–38.CrossRef
10.
go back to reference G.L. Pan, Q. Guo, W.D. Zhang et al., Fretting Wear Behaviors of Nanometer Al2O3 and SiO2 Reinforced PEEK Composites, Wear, 2009, 266(11), p 1208–1215.CrossRef G.L. Pan, Q. Guo, W.D. Zhang et al., Fretting Wear Behaviors of Nanometer Al2O3 and SiO2 Reinforced PEEK Composites, Wear, 2009, 266(11), p 1208–1215.CrossRef
11.
go back to reference R. Ma and T.T. Tang, Current Strategies to Improve the Bioactivity of PEEK, Int. J. Mol. Sci., 2014, 15(4), p 5426–5445.CrossRef R. Ma and T.T. Tang, Current Strategies to Improve the Bioactivity of PEEK, Int. J. Mol. Sci., 2014, 15(4), p 5426–5445.CrossRef
12.
go back to reference M. Regis, A. Lanzutti, P. Bracco et al., Wear Behavior of Medical Grade PEEK and CFR PEEK Under Dry and Bovine Serum Conditions, Wear, 2018, 408–409, p 86–95.CrossRef M. Regis, A. Lanzutti, P. Bracco et al., Wear Behavior of Medical Grade PEEK and CFR PEEK Under Dry and Bovine Serum Conditions, Wear, 2018, 408–409, p 86–95.CrossRef
13.
go back to reference E.L. Steinbergn, E. Rath, A. Shlaifer et al., Carbon Fiber Reinforced PEEK Optima—A Composite Material Biomechanical Properties and Wear/Debris Characteristics of CF-PEEK Composites for Orthopedic Trauma Implants, J. Mech. Behav. Biomed. Mater., 2013, 17, p 221–228.CrossRef E.L. Steinbergn, E. Rath, A. Shlaifer et al., Carbon Fiber Reinforced PEEK Optima—A Composite Material Biomechanical Properties and Wear/Debris Characteristics of CF-PEEK Composites for Orthopedic Trauma Implants, J. Mech. Behav. Biomed. Mater., 2013, 17, p 221–228.CrossRef
14.
go back to reference C.Z. Peng and X.Z. Li, The Mechanical Properties of PEEK/CF Composites Reinforced with ZrO2 Nanoparticles, Mech. Compos. Mater., 2014, 49(6), p 679–684.CrossRef C.Z. Peng and X.Z. Li, The Mechanical Properties of PEEK/CF Composites Reinforced with ZrO2 Nanoparticles, Mech. Compos. Mater., 2014, 49(6), p 679–684.CrossRef
15.
go back to reference Q.F. Wang, Y.X. Wang, H.L. Wang et al., Comparative Study of the Effects of Nano-Sized and micro-sized CF and PTFE on the Thermal and Tribological Properties of PEEK Composites, Polym. Adv. Technol., 2017, 29, p 896–905.CrossRef Q.F. Wang, Y.X. Wang, H.L. Wang et al., Comparative Study of the Effects of Nano-Sized and micro-sized CF and PTFE on the Thermal and Tribological Properties of PEEK Composites, Polym. Adv. Technol., 2017, 29, p 896–905.CrossRef
16.
go back to reference J. Song, Z.H. Liao, H.Y. Shi et al., Fretting Wear Study of PEEK-Based Composites for Bio-Implant Application, Tribol. Lett., 2017, 65(4), p 1–11.CrossRef J. Song, Z.H. Liao, H.Y. Shi et al., Fretting Wear Study of PEEK-Based Composites for Bio-Implant Application, Tribol. Lett., 2017, 65(4), p 1–11.CrossRef
17.
go back to reference N. Boudeau, D. Liksonov, T. Barriere et al., Composite Based on Polyetheretherketone Reinforced with Carbon Fibres, an Alternative to Conventional Materials for Femoral Implant: Manufacturing Process and Resulting Structural Behavior, Mater. Des., 2012, 40, p 148–156.CrossRef N. Boudeau, D. Liksonov, T. Barriere et al., Composite Based on Polyetheretherketone Reinforced with Carbon Fibres, an Alternative to Conventional Materials for Femoral Implant: Manufacturing Process and Resulting Structural Behavior, Mater. Des., 2012, 40, p 148–156.CrossRef
18.
go back to reference M. Sharma, J. Bijwe, E. Mader et al., Strengthening of CF/PEEK Interface to Improve the Tribological Performance in Low Amplitude Oscillating Wear Mode, Wear, 2013, 301(1–2), p 735–739.CrossRef M. Sharma, J. Bijwe, E. Mader et al., Strengthening of CF/PEEK Interface to Improve the Tribological Performance in Low Amplitude Oscillating Wear Mode, Wear, 2013, 301(1–2), p 735–739.CrossRef
19.
go back to reference C.J. Laux, S.M. Hodel, M. Farshad et al., Carbon Fibre/Polyether Ether Ketone (CF/PEEK) Implants in Orthopaedic Oncology, World. J. Surg. Oncol., 2018, 16(1), p 241–246.CrossRef C.J. Laux, S.M. Hodel, M. Farshad et al., Carbon Fibre/Polyether Ether Ketone (CF/PEEK) Implants in Orthopaedic Oncology, World. J. Surg. Oncol., 2018, 16(1), p 241–246.CrossRef
20.
go back to reference M.S. Kumar, K. Raghavendra, M.A. Venkataswamy et al., Effect of Span Length on Micromechanics of Fracture Under Flexure Load in CFRP Composites, Mech. Adv. Mater. Struct., 2017, 25(9), p 756–765.CrossRef M.S. Kumar, K. Raghavendra, M.A. Venkataswamy et al., Effect of Span Length on Micromechanics of Fracture Under Flexure Load in CFRP Composites, Mech. Adv. Mater. Struct., 2017, 25(9), p 756–765.CrossRef
22.
go back to reference B. Chen, J.Z. Wang and F.Y. Yan, Comparative Investigation on the Tribological Behaviors of CF/PEEK Composites Under Sea Water Lubrication, Tribol. Int., 2019, 52, p 170–177.CrossRef B. Chen, J.Z. Wang and F.Y. Yan, Comparative Investigation on the Tribological Behaviors of CF/PEEK Composites Under Sea Water Lubrication, Tribol. Int., 2019, 52, p 170–177.CrossRef
23.
go back to reference T. Xiao, D.S. Wen, S.R. Wang et al., Investigation on Fretting Wear of Al-Li Alloy, Ind. Lubr. Tribol., 2020, 72(7), p 913–921.CrossRef T. Xiao, D.S. Wen, S.R. Wang et al., Investigation on Fretting Wear of Al-Li Alloy, Ind. Lubr. Tribol., 2020, 72(7), p 913–921.CrossRef
24.
go back to reference R.E. Stanford, A.H. Loefler, P.M. Stanford et al., Multiaxial Pedicle Screw Designs: Static and Dynamic Mechanical Testing, Spine, 2004, 29(4), p p367-375.CrossRef R.E. Stanford, A.H. Loefler, P.M. Stanford et al., Multiaxial Pedicle Screw Designs: Static and Dynamic Mechanical Testing, Spine, 2004, 29(4), p p367-375.CrossRef
25.
go back to reference X.Q. Pei, L.Y. Lin, A.K. Schlarb et al., Correlation of Friction and Wear Across Length Scales for PEEK Sliding Against Steel, Tribol. Int., 2019, 136, p 462–468.CrossRef X.Q. Pei, L.Y. Lin, A.K. Schlarb et al., Correlation of Friction and Wear Across Length Scales for PEEK Sliding Against Steel, Tribol. Int., 2019, 136, p 462–468.CrossRef
26.
go back to reference M. Sharma, M.I. Rao and J. Bijwe, Influence of Fiber Orientation on Abrasive Wear of Unidirectionally Reinforced Carbon Fiber–Polyetherimide Composites, Tribol. Int., 2010, 43, p 959–964.CrossRef M. Sharma, M.I. Rao and J. Bijwe, Influence of Fiber Orientation on Abrasive Wear of Unidirectionally Reinforced Carbon Fiber–Polyetherimide Composites, Tribol. Int., 2010, 43, p 959–964.CrossRef
27.
go back to reference J. Li, K.F. Zhang and P. Liu, Tribological Behavior and Microstructure of Carbon Fiber– Reinforced Polymer Against Ti6Al4V Alloy in Fretting Contact, Tribol. Trans., 2017, 61(2), p 256–268.CrossRef J. Li, K.F. Zhang and P. Liu, Tribological Behavior and Microstructure of Carbon Fiber– Reinforced Polymer Against Ti6Al4V Alloy in Fretting Contact, Tribol. Trans., 2017, 61(2), p 256–268.CrossRef
28.
go back to reference Z. Rasheva, G. Zhang and T. Burkhart, A Correlation Between the Tribological and Mechanical Properties of Short Carbon Fibers Reinforced PEEK Materials with Different Fiber Orientations, Tribol. Int., 2010, 43, p 1430–1437.CrossRef Z. Rasheva, G. Zhang and T. Burkhart, A Correlation Between the Tribological and Mechanical Properties of Short Carbon Fibers Reinforced PEEK Materials with Different Fiber Orientations, Tribol. Int., 2010, 43, p 1430–1437.CrossRef
29.
go back to reference L. Rodríguez-Tembleque and M.H. Aliabadi, Numerical Simulation of Fretting Wear in Fiber-Reinforced Composite Materials, Eng. Fract. Mech., 2016, 168, p 13–27.CrossRef L. Rodríguez-Tembleque and M.H. Aliabadi, Numerical Simulation of Fretting Wear in Fiber-Reinforced Composite Materials, Eng. Fract. Mech., 2016, 168, p 13–27.CrossRef
Metadata
Title
Fretting Characterization of Carbon-Fiber-Reinforced Polyetheretherketone Composites with Different Fiber Orientations
Authors
Chenglong Xue
Shouren Wang
Mingyuan Zhang
Gaoqi Wang
Xiaoyu Shi
Jinkun Li
Publication date
17-03-2022
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 6/2022
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-022-06590-1

Other articles of this Issue 6/2022

Journal of Materials Engineering and Performance 6/2022 Go to the issue

Premium Partners