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2024 | Book

Fretting Wear, Fretting Fatigue and Damping of Structures

Design Engineering Hand Book Learned from Failure Cases

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About this book

This book provides a comprehensive overview of the mechanical distinctions between fretting damage under axial or bending external forces and fretting damage under a torsional load. It emphasizes the importance of studying practical accident cases to efficiently acquire technical skills. The book is structured around the fundamental technologies of material science, tribology, and mechanics, which are vital for understanding and addressing technical issues. The author has incorporated all fretting countermeasure technologies, which were previously often sensory and empirical in nature, and repositioned them as technologies grounded in fundamental principles. The book proposes an economical approach to product operation that maintains reliability by integrating not only design technology but also maintenance practices.

It delves into specific materials, such as titanium alloys and aluminum alloys, which have seen increased use for weight reduction in industries like aerospace.

In this book, “Critical Distance Stress Theory” that can easily derive the fatigue limit and fatigue life of the stress singular field at the contact edge was presented. As a result, the fretting fatigue strength and life can be predicted from the same FEM stress analysis as the normal stress concentration part.

And finally, introducing a novel fretting mechanical model, the book focuses on scenarios where pressure force (N) and repeated tangential force (F) are applied to two planar objects, with the tangential force being transmitted solely through friction at the contact surface. This model finds relevance in turbine blade connection structures, among other applications. The author references Asai's research example, which encompasses fretting mechanical analysis, fretting wear evaluation, fatigue assessment, and structural damping evaluation using this model.

Table of Contents

Frontmatter
1. Case Studies of Fretting Failures
Abstract
In 1976, a crack accident occurred in the rotor of a 660 MW turbine generator rotor in the UK. Initially, due to the increase in shaft vibration, an abnormality in the rotor was suspected, and as a result of a detailed visual inspection, a crack was observed on the surface of the rotor.
Toshio Hattori
2. Overview of Fretting Damages
Abstract
Fretting can occur when a pair of structural elements is in contact under a normal load while cyclic stress and microrelative displacement are forced along the contact surface.
Toshio Hattori
3. The Mechanisms and Mechanics Analyses of Fretting Wear and Fretting Fatigue
Abstract
Fretting wear is a phenomenon when the sliding amplitude is particularly small and is regarded as a phenomenon.
Toshio Hattori
4. Example of Strength Design Considering Fretting
Abstract
In the previous chapter, we evaluated the occurrence of microcracks at the contact edge considering the stress singularity field and conducted a complex mechanical analysis of crack growth accompanying the progress of wear.
Toshio Hattori
5. Prevention Technology for Fretting Damage
Abstract
As shown in Fig. 5.1, the conventional fretting fatigue phenomenon is recognized as follows: “When another member is in contact with the main member via surface pressure and cyclic loads are applied to the main member, microslip occurs repeatedly at the contact edge, reddish oxide abrasion powder (cocoa) is discharged, and the fatigue strength decreases.”
Toshio Hattori
6. Maintenance Management of Fretting Damage and Health Monitoring Technology
Abstract
Since the start of the Tokaido Shinkansen service in 1964, the utilization of Shinkansen axles has developed in Sanyo, Tohoku, Joetsu, Hokuriku, Kyushu, and Hokkaido Shinkansens.
Toshio Hattori
7. Fretting Fatigue Under Torsional Loads [1]
Abstract
In the previous chapters, I have basically discussed fretting fatigue strength governed by normal stresses such as tension–compression or bending.
Toshio Hattori
8. Fretting Fatigue of Materials Other Than Steel
Abstract
In this book, I have basically explained fretting damage mainly in steel materials, but recently, for the purpose of weight reduction and new functionality, new materials such as aluminum alloys, titanium alloys, and ceramics have come to be used in fields such as high-speed vehicles, space equipment, aircraft, and jet engines. Since the technology for evaluating fretting damage is not sufficiently developed in the area of these new materials, there are many troubles in which fretting damage accidents occur when they are easily used for the purpose of weight reduction or new functionality (see Chap. 2.​2). Here, we will explain the characteristics of fretting damage for each new material and how to address it.
Toshio Hattori
9. Fretting Damage and Structural Damping
Abstract
As mentioned in Sect. 2.1.2 of Chapter 2, the following two models have been used as the mechanical models in which fretting wear and fretting fatigue have been discussed. One is a model in which a pressure force N and a repeated tangential force Q are applied to a spherical or cylindrical pad that contacts the base material. The other is a model in which a pressure force N acts on the flat pad, and repeated axial force F or bending force M are applied to the base material.
Toshio Hattori
Metadata
Title
Fretting Wear, Fretting Fatigue and Damping of Structures
Author
Toshio Hattori
Copyright Year
2024
Electronic ISBN
978-3-031-46498-0
Print ISBN
978-3-031-46497-3
DOI
https://doi.org/10.1007/978-3-031-46498-0

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