Skip to main content
Top

2019 | OriginalPaper | Chapter

2. Friction Stir Welding and Friction Stir Spot Welding of Aluminium/Copper Alloys

Authors : Mukuna Patrick Mubiayi, Esther Titilayo Akinlabi, Mamookho Elizabeth Makhatha

Published in: Current Trends in Friction Stir Welding (FSW) and Friction Stir Spot Welding (FSSW)

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The development of laboratory work on friction stir welding (FSW) and friction stir spot welding (FSSW) FSW of dissimilar materials should provide a good insight into their possible industrial applications; and therefore, enhance their industrial development. Many applications in various industries, especially in the manufacturing sector, have led to the development of processes, such as FSW and FSSW for similar and dissimilar materials. Aluminium and copper have different properties including melting temperatures, which make the two materials difficult to join. Choosing suitable parameters, such as rotation speed, welding speed, and tool plunge depth and dwell time is important when fabricating sound FSWelds and FSSWelds. This chapter presents the current state of FSW and FSSW of aluminium and copper. An overview of the research conducted in the field of FSW and FSSW between aluminium and copper is summarized in terms of the microstructural evolution and the mechanical properties. The quality of the fabricated welds, spot welds and explanations of various properties of the welds by various researchers is presented and summarized. This could provide an insight into the current state of the two processes; and it could also lead to the optimization of the techniques by conducting more research in the field of FSW and FSSW Al/Cu. Furthermore, future scope on the usage of the two techniques is addressed.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
2.
go back to reference Esmaeili A, Zareie Rajani HR, Sharbati M, Besharati Givi MK, Shamanian M (2011) The role of rotation speed on intermetallic compounds formation and mechanical behavior of friction stir welded brass/aluminum 1050 couple. Intermetallics 19:1711–1719CrossRef Esmaeili A, Zareie Rajani HR, Sharbati M, Besharati Givi MK, Shamanian M (2011) The role of rotation speed on intermetallic compounds formation and mechanical behavior of friction stir welded brass/aluminum 1050 couple. Intermetallics 19:1711–1719CrossRef
3.
go back to reference Akinlabi ET (2010) Characterisation of dissimilar friction stir welds between 5754 aluminium alloy and C11000 copper. D-Tech thesis. Nelson Mandela Metropolitan University, South Africa Akinlabi ET (2010) Characterisation of dissimilar friction stir welds between 5754 aluminium alloy and C11000 copper. D-Tech thesis. Nelson Mandela Metropolitan University, South Africa
4.
go back to reference Mehta KP, Badheka VJ (2017) Hybrid approaches of assisted heating and cooling for friction stir welding of copper to aluminum joints. J Mater Process Technol 239:336–345CrossRef Mehta KP, Badheka VJ (2017) Hybrid approaches of assisted heating and cooling for friction stir welding of copper to aluminum joints. J Mater Process Technol 239:336–345CrossRef
5.
go back to reference Xue P, Xiao BL, Ni DR, Ma ZY (2010) Enhanced mechanical properties of friction stir welded dissimilar Al–Cu joint by intermetallic compounds. Mater Sci Eng A 527:5723–5727CrossRef Xue P, Xiao BL, Ni DR, Ma ZY (2010) Enhanced mechanical properties of friction stir welded dissimilar Al–Cu joint by intermetallic compounds. Mater Sci Eng A 527:5723–5727CrossRef
6.
go back to reference Saeid T, Abdollah-Zadeh A, Sazgari B (2010) Weldability and mechanical properties of dissimilar aluminum–copper lap joints made by friction stir welding. J Alloy Compd 490:652–655CrossRef Saeid T, Abdollah-Zadeh A, Sazgari B (2010) Weldability and mechanical properties of dissimilar aluminum–copper lap joints made by friction stir welding. J Alloy Compd 490:652–655CrossRef
7.
go back to reference Shukla RK, Shah PK (2010) Investigation of joint properties of friction stir welding of aluminum 6061 alloy to copper. Int J Eng Res Technol 3(3):613–620 Shukla RK, Shah PK (2010) Investigation of joint properties of friction stir welding of aluminum 6061 alloy to copper. Int J Eng Res Technol 3(3):613–620
8.
go back to reference Galvao I, Leal RM, Loureiro A, Rodrigues DM (2010) Material flow in heterogeneous friction stir welding of aluminium and copper thin sheets. Sci Technol Weld Join 15(8):654–660CrossRef Galvao I, Leal RM, Loureiro A, Rodrigues DM (2010) Material flow in heterogeneous friction stir welding of aluminium and copper thin sheets. Sci Technol Weld Join 15(8):654–660CrossRef
9.
go back to reference Xue P, Ni DR, Wang D, Xiao BL, Ma ZY (2011) Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al–Cu joints. Mater Sci Eng A 528:4683–4689CrossRef Xue P, Ni DR, Wang D, Xiao BL, Ma ZY (2011) Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al–Cu joints. Mater Sci Eng A 528:4683–4689CrossRef
10.
go back to reference Esmaeili A, Besharati Givi MK, Zareie Rajani HR (2011) A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30). Mater Sci Eng A 528:7093–7102CrossRef Esmaeili A, Besharati Givi MK, Zareie Rajani HR (2011) A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30). Mater Sci Eng A 528:7093–7102CrossRef
11.
go back to reference Xue P, Xiao BL, Wang D, Ma ZY (2011) Achieving high property friction stir welded aluminium/copper lap joint at low heat input. Sci Technol Weld Join 16(8):657–661CrossRef Xue P, Xiao BL, Wang D, Ma ZY (2011) Achieving high property friction stir welded aluminium/copper lap joint at low heat input. Sci Technol Weld Join 16(8):657–661CrossRef
12.
go back to reference Akinlabi ET, Madyira DM, Akinlabi SA (2011) Effect of heat input on the electrical resistivity of dissimilar friction stir welded joints of aluminium and copper. In: IEEE Africon (2011)—The falls resort and conference centre, Livingstone, Zambia, 13–15 Sept 2011 Akinlabi ET, Madyira DM, Akinlabi SA (2011) Effect of heat input on the electrical resistivity of dissimilar friction stir welded joints of aluminium and copper. In: IEEE Africon (2011)—The falls resort and conference centre, Livingstone, Zambia, 13–15 Sept 2011
13.
go back to reference Galvao I, Oliveira JC, Loureiro A, Rodrigues DM (2011) Formation and distribution of brittle structures in friction stir welding of aluminium and copper: influence of process parameters. Sci Technol Weld Join 16(8):681–689CrossRef Galvao I, Oliveira JC, Loureiro A, Rodrigues DM (2011) Formation and distribution of brittle structures in friction stir welding of aluminium and copper: influence of process parameters. Sci Technol Weld Join 16(8):681–689CrossRef
14.
go back to reference Liu HJ, Shen JJ, Zhou L, Zhao YQ, Liu C, Kuang LY (2011) Microstructural characterisation and mechanical properties of friction stir welded joints of aluminium alloy to copper. Sci Technol Weld Join 16(1):92–98CrossRef Liu HJ, Shen JJ, Zhou L, Zhao YQ, Liu C, Kuang LY (2011) Microstructural characterisation and mechanical properties of friction stir welded joints of aluminium alloy to copper. Sci Technol Weld Join 16(1):92–98CrossRef
15.
go back to reference Li X, Zhang D, Qiu C, Zhang W (2012) Microstructure and mechanical properties of dissimilar pure copper/1350 aluminum alloy butt joints by friction stir welding. Trans Nonferrous Met Soc China 22:1298–1306CrossRef Li X, Zhang D, Qiu C, Zhang W (2012) Microstructure and mechanical properties of dissimilar pure copper/1350 aluminum alloy butt joints by friction stir welding. Trans Nonferrous Met Soc China 22:1298–1306CrossRef
16.
go back to reference Akinlabi ET, Akinlabi SA (2012) Effect of heat input on the properties of dissimilar friction stir welds of aluminium and copper. Am J Mater Sci 2(5):147–152CrossRef Akinlabi ET, Akinlabi SA (2012) Effect of heat input on the properties of dissimilar friction stir welds of aluminium and copper. Am J Mater Sci 2(5):147–152CrossRef
17.
go back to reference Singh RKR, Prasad R, Pandey S (2012) Mechanical properties of friction stir welded dissimilar metals. In: Proceedings of the national conference on trends and advances in mechanical engineering, pp 579–583 Singh RKR, Prasad R, Pandey S (2012) Mechanical properties of friction stir welded dissimilar metals. In: Proceedings of the national conference on trends and advances in mechanical engineering, pp 579–583
18.
go back to reference Pratik AS, Nageswaran P, Arivazhagan N, Devendranath Ramkumar K (2012) Development of friction stir welded butt joints of AA 6063 aluminium alloy and pure copper. In: International conference on advanced research in mechanical engineering (ICARM), pp 46–50 Pratik AS, Nageswaran P, Arivazhagan N, Devendranath Ramkumar K (2012) Development of friction stir welded butt joints of AA 6063 aluminium alloy and pure copper. In: International conference on advanced research in mechanical engineering (ICARM), pp 46–50
19.
go back to reference Akinlabi ET, Reddy RD, Akinlabi SA (2012) Microstructural characterizations of dissimilar friction stir welds. In: Proceedings of the world congress on engineering (WCE), vol III, pp 4–6. ISBN 978-988-19252-2-0 Akinlabi ET, Reddy RD, Akinlabi SA (2012) Microstructural characterizations of dissimilar friction stir welds. In: Proceedings of the world congress on engineering (WCE), vol III, pp 4–6. ISBN 978-988-19252-2-0
20.
go back to reference Galvão I, Verdera D, Gesto D, Loureiro A, Rodrigues DM (2013) Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper. J Mater Process Technol 213(11):1920–1928CrossRef Galvão I, Verdera D, Gesto D, Loureiro A, Rodrigues DM (2013) Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper. J Mater Process Technol 213(11):1920–1928CrossRef
21.
go back to reference Bisadi H, Tavakoli A, Tour Sangsaraki M, Tour Sangsaraki K (2013) The influences of rotational and welding speeds on microstructures and mechanical properties of friction stir welded Al5083 and commercially pure copper sheets lap joints. Mater Des 43:80–88CrossRef Bisadi H, Tavakoli A, Tour Sangsaraki M, Tour Sangsaraki K (2013) The influences of rotational and welding speeds on microstructures and mechanical properties of friction stir welded Al5083 and commercially pure copper sheets lap joints. Mater Des 43:80–88CrossRef
22.
go back to reference Barekatain H, Kazeminezhad M, Kokabi AH (2014) Microstructure and mechanical properties in dissimilar butt friction stir welding of severely plastic deformed aluminum AA 1050 and commercially pure copper sheets. J Mater Sci Technol 30(8):826–834CrossRef Barekatain H, Kazeminezhad M, Kokabi AH (2014) Microstructure and mechanical properties in dissimilar butt friction stir welding of severely plastic deformed aluminum AA 1050 and commercially pure copper sheets. J Mater Sci Technol 30(8):826–834CrossRef
23.
go back to reference Al-Roubaiy AO, Nabat SM, Batako ADL (2014) Experimental and theoretical analysis of friction stir welding of Al–Cu joints. Int J Adv Manuf Technol 71:1631–1642CrossRef Al-Roubaiy AO, Nabat SM, Batako ADL (2014) Experimental and theoretical analysis of friction stir welding of Al–Cu joints. Int J Adv Manuf Technol 71:1631–1642CrossRef
24.
go back to reference Kuang B, Shen Y, Chen W, Yao X, Xu H, Gao J, Zhang J (2015) The dissimilar friction stir lap welding of 1A99 Al to pure Cu using Zn as filler metal with “pinless” tool configuration. Mater Des 68:54–62CrossRef Kuang B, Shen Y, Chen W, Yao X, Xu H, Gao J, Zhang J (2015) The dissimilar friction stir lap welding of 1A99 Al to pure Cu using Zn as filler metal with “pinless” tool configuration. Mater Des 68:54–62CrossRef
25.
go back to reference Muthu MFX, Jayabalan V (2015) Tool travel speed effects on the microstructure of friction stir welded aluminium–copper joints. J Mater Process Technol 217:105–113CrossRef Muthu MFX, Jayabalan V (2015) Tool travel speed effects on the microstructure of friction stir welded aluminium–copper joints. J Mater Process Technol 217:105–113CrossRef
26.
go back to reference Mehta KP, Badheka VJ (2015) Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joints. Int J Adv Manuf Technol 80(9–12):2073–2082CrossRef Mehta KP, Badheka VJ (2015) Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joints. Int J Adv Manuf Technol 80(9–12):2073–2082CrossRef
27.
go back to reference Satish R, Rao VS, Ananthapadmanaban D, Ravi B (2016) Tensile strength and hardness correlations with microscopy in friction welded aluminium to copper. J Inst Eng (India) Ser C 97(1):121–126CrossRef Satish R, Rao VS, Ananthapadmanaban D, Ravi B (2016) Tensile strength and hardness correlations with microscopy in friction welded aluminium to copper. J Inst Eng (India) Ser C 97(1):121–126CrossRef
28.
go back to reference Sinha VC, Kundu S, Chatterjee S (2016) Microstructure and mechanical properties of similar and dissimilar joints of aluminium alloy and pure copper by friction stir welding. Perspect Sci 8:543–546CrossRef Sinha VC, Kundu S, Chatterjee S (2016) Microstructure and mechanical properties of similar and dissimilar joints of aluminium alloy and pure copper by friction stir welding. Perspect Sci 8:543–546CrossRef
29.
go back to reference Samuel LC, Balachandar K (2016) Experimental investigation on friction stir welded aluminium alloy (6063-O)-pure copper joint. Adv Nat Appl Sci 10(4):542–547 Samuel LC, Balachandar K (2016) Experimental investigation on friction stir welded aluminium alloy (6063-O)-pure copper joint. Adv Nat Appl Sci 10(4):542–547
30.
go back to reference Safi SV, Amirabadi H, Givi MKB, Safi SM (2016) The effect of preheating on mechanical properties of friction stir welded dissimilar joints of pure copper and AA7075 aluminum alloy sheets. Int J Adv Manuf Technol 84(9–12):2401–2411CrossRef Safi SV, Amirabadi H, Givi MKB, Safi SM (2016) The effect of preheating on mechanical properties of friction stir welded dissimilar joints of pure copper and AA7075 aluminum alloy sheets. Int J Adv Manuf Technol 84(9–12):2401–2411CrossRef
31.
go back to reference Aalami-Aleagha ME, Hadi B, Shahbazi MA (2016) 3-dimensional numerical analysis of friction stir welding of copper and aluminum. J Mech Sci Technol 30(8):3767–3776CrossRef Aalami-Aleagha ME, Hadi B, Shahbazi MA (2016) 3-dimensional numerical analysis of friction stir welding of copper and aluminum. J Mech Sci Technol 30(8):3767–3776CrossRef
32.
go back to reference Mehta KP, Badheka VJ (2016) Effects of tilt angle on the properties of dissimilar friction stir welding copper to aluminum. Mater Manuf Process 31(3):255–263CrossRef Mehta KP, Badheka VJ (2016) Effects of tilt angle on the properties of dissimilar friction stir welding copper to aluminum. Mater Manuf Process 31(3):255–263CrossRef
33.
go back to reference Kerrar G, Merah N, Shuaib AN, Fadi AB, Bazoune A (2017) Experimental and numerical investigations of friction stir welding of aluminum to copper. In: Applied mechanics, behavior of materials, and engineering systems. Springer International Publishing, pp 129–138 Kerrar G, Merah N, Shuaib AN, Fadi AB, Bazoune A (2017) Experimental and numerical investigations of friction stir welding of aluminum to copper. In: Applied mechanics, behavior of materials, and engineering systems. Springer International Publishing, pp 129–138
34.
go back to reference Beygi R, Kazeminezhad M, Mehrizi MZ, Loureiro A (2016) Friction stir butt welding of Al-Cu bilayer laminated composites: analysis of force, torque, and temperature. Int J Adv Manuf Technol 1–8 Beygi R, Kazeminezhad M, Mehrizi MZ, Loureiro A (2016) Friction stir butt welding of Al-Cu bilayer laminated composites: analysis of force, torque, and temperature. Int J Adv Manuf Technol 1–8
35.
go back to reference Khodir SA, Ahmed MMZ, Ahmed E, Mohamed SM, Abdel-Aleem H (2016) Effect of intermetallic compound phases on the mechanical properties of the dissimilar Al/Cu friction stir welded joints. J Mater Eng Perform 25(11):4637–4648CrossRef Khodir SA, Ahmed MMZ, Ahmed E, Mohamed SM, Abdel-Aleem H (2016) Effect of intermetallic compound phases on the mechanical properties of the dissimilar Al/Cu friction stir welded joints. J Mater Eng Perform 25(11):4637–4648CrossRef
36.
go back to reference Sahu PK, Pal S, Pal SK, Jain R (2016) Influence of plate position, tool offset and tool rotational speed on mechanical properties and microstructures of dissimilar Al/Cu friction stir welding joints. J Mater Process Technol 235:55–67CrossRef Sahu PK, Pal S, Pal SK, Jain R (2016) Influence of plate position, tool offset and tool rotational speed on mechanical properties and microstructures of dissimilar Al/Cu friction stir welding joints. J Mater Process Technol 235:55–67CrossRef
37.
go back to reference Safi SV, Amirabadi H, Givi MKB (2016) Formation and distribution of brittle structures in friction stir welding of AA 6061 to copper. Influence of preheat. Mech Mater Sci Eng. ISSN 2412-5954 Safi SV, Amirabadi H, Givi MKB (2016) Formation and distribution of brittle structures in friction stir welding of AA 6061 to copper. Influence of preheat. Mech Mater Sci Eng. ISSN 2412-5954
38.
go back to reference Mehta KP, Badheka VJ (2017) Influence of tool pin design on properties of dissimilar copper to aluminum friction stir welding. Trans Nonferrous Metals Soc China 27(1):36–54CrossRef Mehta KP, Badheka VJ (2017) Influence of tool pin design on properties of dissimilar copper to aluminum friction stir welding. Trans Nonferrous Metals Soc China 27(1):36–54CrossRef
39.
go back to reference Beygi R, Kazeminezhad M, Mehrizi MZ, Loureiro A (2017) Friction stir butt welding of Al-Cu bilayer laminated composites: analysis of force, torque, and temperature. Int J Adv Manuf Technol 1–8 Beygi R, Kazeminezhad M, Mehrizi MZ, Loureiro A (2017) Friction stir butt welding of Al-Cu bilayer laminated composites: analysis of force, torque, and temperature. Int J Adv Manuf Technol 1–8
40.
go back to reference Sahu PK, Pal S, Pal SK (2017) Al/Cu dissimilar friction stir welding with Ni, Ti, and Zn foil as the interlayer for flow control, enhancing mechanical and metallurgical properties. Metall Mater Trans A 1–18 Sahu PK, Pal S, Pal SK (2017) Al/Cu dissimilar friction stir welding with Ni, Ti, and Zn foil as the interlayer for flow control, enhancing mechanical and metallurgical properties. Metall Mater Trans A 1–18
41.
go back to reference Rojanapanya K, Canyook R, Fakpan K (2017) Feasibility study of friction stir welding of dissimilar metals between 6063 aluminium alloy and pure copper. Naresuan Univ Eng J 12(1):1–8 Rojanapanya K, Canyook R, Fakpan K (2017) Feasibility study of friction stir welding of dissimilar metals between 6063 aluminium alloy and pure copper. Naresuan Univ Eng J 12(1):1–8
42.
go back to reference Kalashnikova TA, Shvedov MA, Vasilyev PA (2017) Microstructure evolution in dissimilar AA6060/copper friction stir welded joints. In: AIP conference proceedings, vol 1909, no 1. AIP Publishing, p 020079 Kalashnikova TA, Shvedov MA, Vasilyev PA (2017) Microstructure evolution in dissimilar AA6060/copper friction stir welded joints. In: AIP conference proceedings, vol 1909, no 1. AIP Publishing, p 020079
43.
go back to reference Tavassolimanesh A, Nia AA (2017) A new approach for manufacturing copper-clad aluminum bimetallic tubes by friction stir welding (FSW). J Manuf Process 30:374–384CrossRef Tavassolimanesh A, Nia AA (2017) A new approach for manufacturing copper-clad aluminum bimetallic tubes by friction stir welding (FSW). J Manuf Process 30:374–384CrossRef
44.
go back to reference Parningotan D, Tarrant M, Chen ZW, Hilton A, Pasang T (2017) Influence of stir flow on joint quality during friction stir lap Al-to-Cu welding. In: Friction stir welding and processing IX. Springer International Publishing, pp 157–166 Parningotan D, Tarrant M, Chen ZW, Hilton A, Pasang T (2017) Influence of stir flow on joint quality during friction stir lap Al-to-Cu welding. In: Friction stir welding and processing IX. Springer International Publishing, pp 157–166
45.
go back to reference Sun H, Zhu J, Guo S, Peng Y, Zhou Q, Huang J, Chen Y (2017) Analysis on Al-Cu dissimilar materials friction stir welding butt joint based on J integral model. In: Intelligent computing, networked control, and their engineering applications, pp 695–704. Springer, Singapore Sun H, Zhu J, Guo S, Peng Y, Zhou Q, Huang J, Chen Y (2017) Analysis on Al-Cu dissimilar materials friction stir welding butt joint based on J integral model. In: Intelligent computing, networked control, and their engineering applications, pp 695–704. Springer, Singapore
46.
go back to reference Bhattacharya TK, Das H, Jana SS, Pal TK (2017) Numerical and experimental investigation of thermal history, material flow and mechanical properties of friction stir welded aluminium alloy to DHP copper dissimilar joint. Int J Adv Manuf Technol 88(1–4):847–861CrossRef Bhattacharya TK, Das H, Jana SS, Pal TK (2017) Numerical and experimental investigation of thermal history, material flow and mechanical properties of friction stir welded aluminium alloy to DHP copper dissimilar joint. Int J Adv Manuf Technol 88(1–4):847–861CrossRef
47.
go back to reference Heideman R, Johnson C, Kou S (2010) Metallurgical analysis of Al/Cu friction stir spot welding. Sci Technol Weld Join 15(7):597–604CrossRef Heideman R, Johnson C, Kou S (2010) Metallurgical analysis of Al/Cu friction stir spot welding. Sci Technol Weld Join 15(7):597–604CrossRef
48.
go back to reference Özdemir U, Sayer S, Yeni Ç, Bornova-Izmir (2012) Effect of pin penetration depth on the mechanical properties of friction stir spot welded aluminum and copper. Mater Test IN Join Technol 54(4):233–239CrossRef Özdemir U, Sayer S, Yeni Ç, Bornova-Izmir (2012) Effect of pin penetration depth on the mechanical properties of friction stir spot welded aluminum and copper. Mater Test IN Join Technol 54(4):233–239CrossRef
49.
go back to reference Shiraly M, Shamanian M, Toroghinejad MR, Ahmadi Jazani M (2014) Effect of tool rotation rate on microstructure and mechanical behavior of friction stir spot-welded Al/Cu composite. J Mater Eng Perform 23(2):413–420CrossRef Shiraly M, Shamanian M, Toroghinejad MR, Ahmadi Jazani M (2014) Effect of tool rotation rate on microstructure and mechanical behavior of friction stir spot-welded Al/Cu composite. J Mater Eng Perform 23(2):413–420CrossRef
50.
go back to reference Mubiayi MP, Akinlabi ET (2015) Friction stir spot welding between copper and aluminium: microstructural evolution. In: Proceedings of the international multi-conference of engineers and computer scientists, Hong Kong, vol 2 Mubiayi MP, Akinlabi ET (2015) Friction stir spot welding between copper and aluminium: microstructural evolution. In: Proceedings of the international multi-conference of engineers and computer scientists, Hong Kong, vol 2
51.
go back to reference Manickam S, Balasubramanian V (2015) Maximizing strength of friction stir spot welded bimetallic joints of AA6061 aluminum alloy and copper alloy by response surface methodology. IPASJ Int J Mech Eng (IIJME) 3(12). ISSN 2321-6441 Manickam S, Balasubramanian V (2015) Maximizing strength of friction stir spot welded bimetallic joints of AA6061 aluminum alloy and copper alloy by response surface methodology. IPASJ Int J Mech Eng (IIJME) 3(12). ISSN 2321-6441
52.
go back to reference Siddharth S, Senthilkumar T (2016) Optimization of friction stir spot welding process parameters of dissimilar Al 5083 and C 10100 joints using response surface methodology. Russian J Non-Ferrous Metals 57(5):456–466CrossRef Siddharth S, Senthilkumar T (2016) Optimization of friction stir spot welding process parameters of dissimilar Al 5083 and C 10100 joints using response surface methodology. Russian J Non-Ferrous Metals 57(5):456–466CrossRef
53.
go back to reference Garg A, Bhattacharya A (2017) Strength and failure analysis of similar and dissimilar friction stir spot welds: influence of different tools and pin geometries. Mater Des Garg A, Bhattacharya A (2017) Strength and failure analysis of similar and dissimilar friction stir spot welds: influence of different tools and pin geometries. Mater Des
54.
go back to reference Siddharth S, Senthilkumar T (2017) Study of tool penetration behavior in dissimilar Al5083/C10100 friction stir spot welds. Procedia Eng 173:1439–1446CrossRef Siddharth S, Senthilkumar T (2017) Study of tool penetration behavior in dissimilar Al5083/C10100 friction stir spot welds. Procedia Eng 173:1439–1446CrossRef
55.
go back to reference Mubiayi MP, Akinlabi ET (2017) Characterization of the intermetallic compounds in aluminium and copper friction stir spot welds. Mater Today: Proc 4(2):533–540CrossRef Mubiayi MP, Akinlabi ET (2017) Characterization of the intermetallic compounds in aluminium and copper friction stir spot welds. Mater Today: Proc 4(2):533–540CrossRef
56.
go back to reference Shiraly M, Shamanian M, Toroghinejad MR, Jazani MA, Sadreddini S (2017) The influence of tool geometry on the mechanical behaviour of FSSWed Al/Cu ARBed composite. Trans Indian Inst Metals 1–7 Shiraly M, Shamanian M, Toroghinejad MR, Jazani MA, Sadreddini S (2017) The influence of tool geometry on the mechanical behaviour of FSSWed Al/Cu ARBed composite. Trans Indian Inst Metals 1–7
57.
go back to reference Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Effect of process parameters on tensile strength and morphology of friction stir spot welds of aluminium and copper. In: International conference on mechanical and intelligent manufacturing technologies (ICMIMT). IEEE, pp 48–53 Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Effect of process parameters on tensile strength and morphology of friction stir spot welds of aluminium and copper. In: International conference on mechanical and intelligent manufacturing technologies (ICMIMT). IEEE, pp 48–53
58.
go back to reference Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Microstructure and electrical resistivity properties of copper and aluminium friction stir spot welds. In: International conference on mechanical and intelligent manufacturing technologies (ICMIMT). IEEE, pp 42–47 Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Microstructure and electrical resistivity properties of copper and aluminium friction stir spot welds. In: International conference on mechanical and intelligent manufacturing technologies (ICMIMT). IEEE, pp 42–47
59.
go back to reference Siddharth S, Senthilkumar T, Chandrasekar M (2017) Development of processing windows for friction stir spot welding of aluminium Al5052/copper C27200 dissimilar materials. Trans Nonferrous Metals Soc China 27(6):1273–1284CrossRef Siddharth S, Senthilkumar T, Chandrasekar M (2017) Development of processing windows for friction stir spot welding of aluminium Al5052/copper C27200 dissimilar materials. Trans Nonferrous Metals Soc China 27(6):1273–1284CrossRef
60.
go back to reference Mubiayi MP, Akinlabi ET (2015) An overview on friction stir spot welding of dissimilar materials. In: Transactions on engineering technologies. Springer, Dordrecht, pp 537–549CrossRef Mubiayi MP, Akinlabi ET (2015) An overview on friction stir spot welding of dissimilar materials. In: Transactions on engineering technologies. Springer, Dordrecht, pp 537–549CrossRef
61.
go back to reference Abbass MK, Hussein SKh, Kudair AA (2015) Optimization of friction stir spot welding parameters of dissimilar welded joints of aluminum alloy (AA2024T3) with pure copper sheets. Int J Eng Sci Res Technol 4(12):514–526 Abbass MK, Hussein SKh, Kudair AA (2015) Optimization of friction stir spot welding parameters of dissimilar welded joints of aluminum alloy (AA2024T3) with pure copper sheets. Int J Eng Sci Res Technol 4(12):514–526
62.
go back to reference Siddharth S, Senthilkumar T (2017) Optimizing process parameters for increasing corrosion resistance of friction stir spot welded dissimilar Al-5086/C10100 joints. Trans Indian Inst Metals 1–14 Siddharth S, Senthilkumar T (2017) Optimizing process parameters for increasing corrosion resistance of friction stir spot welded dissimilar Al-5086/C10100 joints. Trans Indian Inst Metals 1–14
63.
go back to reference Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Microstructure evolution and statistical analysis of Al/Cu friction-stir spot welds. Materiali in tehnologije 51(5):861–869CrossRef Mubiayi MP, Akinlabi ET, Makhatha ME (2017) Microstructure evolution and statistical analysis of Al/Cu friction-stir spot welds. Materiali in tehnologije 51(5):861–869CrossRef
64.
go back to reference Sun H, Zhou Q, Zhu J, Peng Y (2017) Analysis on the fracture of Al-Cu dissimilar materials friction stir welding lap joint. J Mater Eng Perform 1–8 Sun H, Zhou Q, Zhu J, Peng Y (2017) Analysis on the fracture of Al-Cu dissimilar materials friction stir welding lap joint. J Mater Eng Perform 1–8
65.
go back to reference Sun H, Zhu J, Guo S, Peng Y, Zhou Q, Huang J, Chen Y (2017) Analysis on Al-Cu dissimilar materials friction stir welding butt joint based on J integral model. In: Intelligent computing, networked control, and their engineering applications. Springer, Singapore, pp 695–704 Sun H, Zhu J, Guo S, Peng Y, Zhou Q, Huang J, Chen Y (2017) Analysis on Al-Cu dissimilar materials friction stir welding butt joint based on J integral model. In: Intelligent computing, networked control, and their engineering applications. Springer, Singapore, pp 695–704
66.
go back to reference Mubiayi MP, Akinlabi ET (2016) Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000. Trans Nonferrous Metals Soc China 26(7):1852–1862CrossRef Mubiayi MP, Akinlabi ET (2016) Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000. Trans Nonferrous Metals Soc China 26(7):1852–1862CrossRef
67.
go back to reference Tan CW, Jiang ZG, Li LQ, Chen YB, Chen XY (2013) Microstructural evolution and mechanical properties of dissimilar Al–Cu joints produced by friction stir welding. Mater Des 51:466–473CrossRef Tan CW, Jiang ZG, Li LQ, Chen YB, Chen XY (2013) Microstructural evolution and mechanical properties of dissimilar Al–Cu joints produced by friction stir welding. Mater Des 51:466–473CrossRef
68.
go back to reference Badarinarayan H (2009) Fundamentals of friction stir spot welding. PhD thesis, Missouri University of Science And Technology, United State Badarinarayan H (2009) Fundamentals of friction stir spot welding. PhD thesis, Missouri University of Science And Technology, United State
69.
go back to reference Timothy JM (2008) Friction stir welding of commercially available superplastic aluminium. PhD thesis, Department of Engineering and Design, Brunel University, Brunel Timothy JM (2008) Friction stir welding of commercially available superplastic aluminium. PhD thesis, Department of Engineering and Design, Brunel University, Brunel
Metadata
Title
Friction Stir Welding and Friction Stir Spot Welding of Aluminium/Copper Alloys
Authors
Mukuna Patrick Mubiayi
Esther Titilayo Akinlabi
Mamookho Elizabeth Makhatha
Copyright Year
2019
DOI
https://doi.org/10.1007/978-3-319-92750-3_2

Premium Partners