Investigation of Mechanical and Electromagnetic Interference Shielding Properties of Nickel–CFRP Textile Composites

The most common materials used for electromagnetic interference shielding are metals and their alloys. However, those materials are heavy and highly reflective. In order to eliminate or reduce the intensity of wave radiation in their working environment, lightweight materials that have interference shielding properties are needed. In this paper, nickel wire mesh yarns (warps) were woven into carbon fibers-reinforced plastic yarns (wefts) to produce metal–carbon textile composite materials. The plain weave and 2/2 twill weave techniques were used, and the woven fabrics were laminated to manufacture experimental test samples. The nickel, which has high magnetic permeability and good electric conductivity, and carbon fibers, which have good electrical, thermal and mechanical properties, were used together to achieve the desired properties. The shielding effectiveness of each sample was investigated using a network analyzer connected with coaxial transmission line test in accordance with ASTM 4935-99 standard, with the frequencies ranging from 500 MHz to 1.5 GHz. Here, the plain weave structure showed higher shielding effectiveness than twill weave. The absorption losses for both materials were relatively greater than reflection losses. In reference to the orientation of wire mesh yarns about the loading axis, the tensile strengths in the transversal direction were 19.04 and 16.34% higher than the tensile strengths in longitudinal direction for plain weave and twill weave, respectively. The fractography analysis with SEM showed a ductile fracture of wire mesh and brittle fracture of epoxy matrix and carbon fibers.