NiTi alloys with near-equiatomic composition, commonly known as Nitinol alloys, exhibit shape memory and superelastic effects (Ref
1,
2). They are also materials used in the medical applications (Ref
3-
10). For their wider usage development of easier and more effective ways of metalworking is necessary. Melting, casting, metalworking, and heat treatments of NiTi shape memory alloys strongly influence their microstructure, phase transformations, mechanical, and shape memory properties (Ref
11,
12). Due to the fact that molten titanium is highly reactive, the NiTi alloys must be melted in high vacuum or in an inert gas atmosphere (Ref
12,
13). Vacuum induction melting (VIM) and vacuum arc remelting (VAR) are commonly used for production of NiTi shape memory alloys. In VIM process usually high-purity, high-density, and low-porosity graphite crucibles and molds are used (Ref
11,
13-
15). CaO crucibles are preferred for extenuation of carbon content in NiTi melts. Unfortunately, such crucibles are not resistant to thermal shock and often crack during melting process (Ref
13). The main advantage of VIM method is the obtained homogeneity of chemical composition of the ingot, because electrical eddy currents and electrodynamic forces induced in the graphite crucible and in the metallic charges result in the whirling and mixing of the melt (Ref
12,
16). High-quality NiTi alloys can be produced by VAR method, however, multiple re-melts are required to achieve acceptable homogeneity (Ref
16) The larger size ingots in the industrial production of NiTi shape memory alloys are routinely produced using the VIM/VAR double-melt process (Ref
16). After casting and homogenization heat treatment, the ingots must be hot worked to semi-finished products. Depending on the final product shape, various techniques such as press forging, rotary forging, extrusion, swaging, bar rolling, and sheet rolling, wire drawing may be used in the hot working stage (Ref
11,
13). Following hot working, Nitinol alloys are cold worked and heat-treated to obtain final dimension and shape and with desired physical and mechanical properties. During cold drawing of wires, multiple reductions of diameters and frequent inter-pass annealing at 600-800 °C is require (Ref
16).
During the hot working intense, oxidation of the material surface takes place. To prevent oxidation, the NiTi billets have been canned in mild steel for hot working. This technique was used for swaging, forging, and extrusion (Ref
13). The direct and indirect extrusion are applied to production of tubes and hot working of ingots and billets (Ref
17,
18). Direct extrusion of NiTi ingots could be performed without protective sleeve at temperatures of 950-1050 °C with the extrusion ratios of 11:1 and 6:1 (Ref
18). During indirect extrusion, the NiTi billets were canned into a protective Cu alloy and processed at temperature of about 900 °C with extrusion ratios from 27:1 to 18:1 (Ref
19). The wire of functionally graded TiNi shape memory alloy which varies in Ti-Ni compositions along the wire axis was laboratory fabricated by new pulse current pressure sintering and the subsequent hot extrusion process. A billet of 5 mm in diameter was hot extruded into a wire of 2 mm in diameter. Hot extrusion process was carried out at 800 °C with extrusion ratio 6.25 (Ref
20). Recently, the laboratory direct extrusion test was performed to provide the cold work of the Cu-Zn-Al shape memory alloy in the as cast rod condition. The diameter was reduced from 12 to 10 mm at extrusion ratio 1.44 (Ref
21).