Skip to main content
Top
Published in: Journal of Intelligent Manufacturing 3/2019

04-03-2017

Multi-objective artificial bee colony algorithm for order oriented simultaneous sequencing and balancing of multi-mixed model assembly line

Authors: Ullah Saif, Zailin Guan, Li Zhang, Fei Zhang, Baoxi Wang, Jahanzaib Mirza

Published in: Journal of Intelligent Manufacturing | Issue 3/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In multi-mixed model assembly lines, customer orders with different demand of models and due dates make it critical to decide the sequencing of different models and balancing of lines. Therefore, current research, first time, investigated an order oriented simultaneous sequencing and balancing problem of multi-mixed model assembly lines with an aim to minimize the variation in material usage, minimize the maximum makespan among the multi-lines and minimize the penalty cost of the late delivery models from different orders simultaneously. Moreover, a new mix-minimum part sequencing method is developed and a multi-objective artificial bee colony (MABC) algorithm is proposed to get the solution for the considered problem. Experiments are performed on standard assembly line data taken from operations library (OR) to test the performance of the proposed MABC algorithm against a famous multi-objective algorithm (Strength Pareto Evolutionary Algorithm i.e. SPEA 2) in literature. Moreover, the proposed MABC algorithm is also tested on the data taken from a well reputed manufacturing company in China against the famous algorithm in literature (i.e. SPEA 2). End results indicate that the proposed MABC outperforms SPEA 2 algorithm for both standard data and company data problems.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
go back to reference Al-e-hashem, S. M. J. M., Aryanezhad, M. B., & Jabbarzadeh, A. (2011). A new approach to solve a mixed-model assembly line with a bypass sub line sequencing problem. International Journal of Advance Manufacturing Technology, 52, 1053–1066.CrossRef Al-e-hashem, S. M. J. M., Aryanezhad, M. B., & Jabbarzadeh, A. (2011). A new approach to solve a mixed-model assembly line with a bypass sub line sequencing problem. International Journal of Advance Manufacturing Technology, 52, 1053–1066.CrossRef
go back to reference Bolat, A. (2003). A mathematical model for selecting mixed-models with due dates. International Journal of Production Research, 41(5), 897–918.CrossRef Bolat, A. (2003). A mathematical model for selecting mixed-models with due dates. International Journal of Production Research, 41(5), 897–918.CrossRef
go back to reference Celano, G., Costa, A., & Fichera, S. (2004). A comparative analysis of sequencing heuristics for solving the Toyota Goal Chasing problem. Robot Computer integrated manufacturing journal, 20, 573–581.CrossRef Celano, G., Costa, A., & Fichera, S. (2004). A comparative analysis of sequencing heuristics for solving the Toyota Goal Chasing problem. Robot Computer integrated manufacturing journal, 20, 573–581.CrossRef
go back to reference Coello, C. A. C., & Cortes, N. C. (2005). Solving multi-objective optimization problems using an artificial immune system. Genetic Programming and Evolvable Machines, 6, 163–190.CrossRef Coello, C. A. C., & Cortes, N. C. (2005). Solving multi-objective optimization problems using an artificial immune system. Genetic Programming and Evolvable Machines, 6, 163–190.CrossRef
go back to reference Dar-El, E. M., & Nadivi, A. (1981). A mixed-model sequencing application. International Journal of Production Research, 19, 69–84.CrossRef Dar-El, E. M., & Nadivi, A. (1981). A mixed-model sequencing application. International Journal of Production Research, 19, 69–84.CrossRef
go back to reference Ding, F. Y., & Tolani, R. (2003). Production planning to support mixed-model assembly. Computers and Industrial Engineering, 45(3), 375–392.CrossRef Ding, F. Y., & Tolani, R. (2003). Production planning to support mixed-model assembly. Computers and Industrial Engineering, 45(3), 375–392.CrossRef
go back to reference Dong, Q. Y., Lu, J. S., & Gui, Y. K. (2012). Integrated optimization of production planning and scheduling in mixed model assembly line. In 2012 international workshop on information and electronics engineering. Procedia engineering, 29 (pp. 3340–3347). Dong, Q. Y., Lu, J. S., & Gui, Y. K. (2012). Integrated optimization of production planning and scheduling in mixed model assembly line. In 2012 international workshop on information and electronics engineering. Procedia engineering, 29 (pp. 3340–3347).
go back to reference Dörmer, J., Günther, H. O., Gujjula, R., & Friedrich, K. (2010). Master production scheduling for high-variant mixed-model assembly lines. In 2010 17th international annual EurOMA conference: managing operations in service economies. Portugal: Porto. Dörmer, J., Günther, H. O., Gujjula, R., & Friedrich, K. (2010). Master production scheduling for high-variant mixed-model assembly lines. In 2010 17th international annual EurOMA conference: managing operations in service economies. Portugal: Porto.
go back to reference Dormer, J., Gunther, H. O., & Gujjula, R. (2013). Master production scheduling and sequencing at mixed-model assembly lines in the automotive industry. Flexible Services and Manufacturing Journal,. doi:10.1007/s10696-013-9173-8.CrossRef Dormer, J., Gunther, H. O., & Gujjula, R. (2013). Master production scheduling and sequencing at mixed-model assembly lines in the automotive industry. Flexible Services and Manufacturing Journal,. doi:10.​1007/​s10696-013-9173-8.CrossRef
go back to reference Gans, J. E. (2008). Neu-und Anpassungsplanung der Struktur von getakteten Fließproduktionssystemen für variantenreiche Serienprodukte in der Montage. Dissertation, Universität Paderborn, Paderborn. Gans, J. E. (2008). Neu-und Anpassungsplanung der Struktur von getakteten Fließproduktionssystemen für variantenreiche Serienprodukte in der Montage. Dissertation, Universität Paderborn, Paderborn.
go back to reference Hindi, K. S., & Ploszajski, G. (1994). Formulation and solution of a selection and sequencing problem in car manufacture. Computers and Industrial Engineering, 26(1), 203–211.CrossRef Hindi, K. S., & Ploszajski, G. (1994). Formulation and solution of a selection and sequencing problem in car manufacture. Computers and Industrial Engineering, 26(1), 203–211.CrossRef
go back to reference Jiang, Z., Lin, Li, Zhi, Li, & Zhaoqian, Li. (2012). Order-oriented cooperative sequencing optimisation in multi-mix-model assembly lines. International Journal of Production Research, 50(24), 7198–7209.CrossRef Jiang, Z., Lin, Li, Zhi, Li, & Zhaoqian, Li. (2012). Order-oriented cooperative sequencing optimisation in multi-mix-model assembly lines. International Journal of Production Research, 50(24), 7198–7209.CrossRef
go back to reference Karabati, S., & Sayin, S. (2003). Assembly line balancing in a mixed-model sequencing environment with synchronous transfers. Euorpian Journal of Operations Research, 149(2), 417–429.CrossRef Karabati, S., & Sayin, S. (2003). Assembly line balancing in a mixed-model sequencing environment with synchronous transfers. Euorpian Journal of Operations Research, 149(2), 417–429.CrossRef
go back to reference Karaboga, D. (2005). An idea based on honey bee swarm for numerical optimization. Technical report TR06. Turkey: Computer Engineering Department, Erciyes University. Karaboga, D. (2005). An idea based on honey bee swarm for numerical optimization. Technical report TR06. Turkey: Computer Engineering Department, Erciyes University.
go back to reference Kim, M., Hiroyasu, T., Miki, M., & Watanabe, S. (2004). SPEA2+: Improving the performance of the strength pareto evolutionary algorithm 2. In Lecture notes in computer science, 3242, 742–751. Kim, M., Hiroyasu, T., Miki, M., & Watanabe, S. (2004). SPEA2+: Improving the performance of the strength pareto evolutionary algorithm 2. In Lecture notes in computer science, 3242, 742–751.
go back to reference Kim, Y. K., Kim, Y. J., & Kim, Y. (1996). Genetic algorithms for assembly line balancing with various objectives. Computers and Industrial Engineering, 30(3), 397–409.CrossRef Kim, Y. K., Kim, Y. J., & Kim, Y. (1996). Genetic algorithms for assembly line balancing with various objectives. Computers and Industrial Engineering, 30(3), 397–409.CrossRef
go back to reference Kim, Y. K., Kim, J. Y., & Kim, Y. (2000). A coevolutionary algorithm for balancing and sequencing in mixed model assembly lines. Applied Intelligence, 13, 247–258.CrossRef Kim, Y. K., Kim, J. Y., & Kim, Y. (2000). A coevolutionary algorithm for balancing and sequencing in mixed model assembly lines. Applied Intelligence, 13, 247–258.CrossRef
go back to reference Li, J.-Q., Pan, Q.-K., & Gao, K.-Z. (2011). Pareto-based discrete artificial bee colony algorithm for multi-objective flexible job shop scheduling problems. International Journal of Advance Manufacturing Technology, 55, 1159–1169.CrossRef Li, J.-Q., Pan, Q.-K., & Gao, K.-Z. (2011). Pareto-based discrete artificial bee colony algorithm for multi-objective flexible job shop scheduling problems. International Journal of Advance Manufacturing Technology, 55, 1159–1169.CrossRef
go back to reference Manavizadeh, N., Goodarzi, A. H., Rabbani, M., & Jolai, F. (2013). Order acceptance/rejection policies in determining the sequence in mixed-model assembly lines. Applied Mathematical Modelling, 37(4), 2531–2551.CrossRef Manavizadeh, N., Goodarzi, A. H., Rabbani, M., & Jolai, F. (2013). Order acceptance/rejection policies in determining the sequence in mixed-model assembly lines. Applied Mathematical Modelling, 37(4), 2531–2551.CrossRef
go back to reference Mansouri, S. A. (2005). A multi-objective genetic algorithm for mixed-model sequencing on JIT assembly lines. European Journal of Operational Research, 167(3), 696–716.CrossRef Mansouri, S. A. (2005). A multi-objective genetic algorithm for mixed-model sequencing on JIT assembly lines. European Journal of Operational Research, 167(3), 696–716.CrossRef
go back to reference Miltenburg, J. (1989). Level schedules for mixed-model assembly lines in just-in-time production systems. Management Science, 35(2), 192–207.CrossRef Miltenburg, J. (1989). Level schedules for mixed-model assembly lines in just-in-time production systems. Management Science, 35(2), 192–207.CrossRef
go back to reference Mosadegh, H., Zandieh, M., & Fatemi Ghomi, S. M. T. (2012). Simultaneous solving of balancing and sequencing problems with station-dependent assembly times for mixed-model assembly lines. Applied Soft Computing, 12, 1359–1370.CrossRef Mosadegh, H., Zandieh, M., & Fatemi Ghomi, S. M. T. (2012). Simultaneous solving of balancing and sequencing problems with station-dependent assembly times for mixed-model assembly lines. Applied Soft Computing, 12, 1359–1370.CrossRef
go back to reference Pan, Q. K., Tasgetiren, M. F., Suganthan, P. N., & Chua, T. J. (2011). A discrere artificiall bee colony algorithm for the lot-streaming flowshop scheduling problem. Information Science, 181(12), 2455–2468.CrossRef Pan, Q. K., Tasgetiren, M. F., Suganthan, P. N., & Chua, T. J. (2011). A discrere artificiall bee colony algorithm for the lot-streaming flowshop scheduling problem. Information Science, 181(12), 2455–2468.CrossRef
go back to reference Saif, U., Guan, Z., Liu, W., Zhang, C., & Wang, B. (2014). Multi-objective artificial bee colony algorithm for simultaneous sequencing and balancing of mixed model assembly line. The International Journal of Advanced Manufacturing Technology, 75(9–12), 1809–1827.CrossRef Saif, U., Guan, Z., Liu, W., Zhang, C., & Wang, B. (2014). Multi-objective artificial bee colony algorithm for simultaneous sequencing and balancing of mixed model assembly line. The International Journal of Advanced Manufacturing Technology, 75(9–12), 1809–1827.CrossRef
go back to reference Scholl, A. (1993). Data of Assembly Line Balancing Problems. Working Paper, TH Darmstadt. Scholl, A. (1993). Data of Assembly Line Balancing Problems. Working Paper, TH Darmstadt.
go back to reference Scholl, A. (1999). Balancing and sequencing assembly lines (2nd ed.). Heidelberg: Physica.CrossRef Scholl, A. (1999). Balancing and sequencing assembly lines (2nd ed.). Heidelberg: Physica.CrossRef
go back to reference Simaria, A. S., & Vilarinho, P. M. (2004). A genetic algorithm based approach to the mixed model assembly line balancing problem of type II. Computers and Industrial Engineering, 47, 391–407.CrossRef Simaria, A. S., & Vilarinho, P. M. (2004). A genetic algorithm based approach to the mixed model assembly line balancing problem of type II. Computers and Industrial Engineering, 47, 391–407.CrossRef
go back to reference Tapkan, P., Ozbakir, L., & Baykasoglu, L. (2012). Modeling and solving constrained two aided assembly line balancing problem via bee algorithms. Applied Soft Computing, 12(1), 3343–3355.CrossRef Tapkan, P., Ozbakir, L., & Baykasoglu, L. (2012). Modeling and solving constrained two aided assembly line balancing problem via bee algorithms. Applied Soft Computing, 12(1), 3343–3355.CrossRef
go back to reference Tasgetiren, M. F., Pan, Q. K., Suganthan, P. N., & Chen, A. H.-L. (2011). A discrete artificial bee colony algorithm for the total flowtime minimization in permutation flow shops. Information Sciences, 181(16), 3459–3475.CrossRef Tasgetiren, M. F., Pan, Q. K., Suganthan, P. N., & Chen, A. H.-L. (2011). A discrete artificial bee colony algorithm for the total flowtime minimization in permutation flow shops. Information Sciences, 181(16), 3459–3475.CrossRef
go back to reference Volling, T. (2009). Auftragsbezogene Planung bei variantenreicher Serienproduktion. Dissertation, Technische Universität Braunschweig, Gabler, Wiesbaden.CrossRef Volling, T. (2009). Auftragsbezogene Planung bei variantenreicher Serienproduktion. Dissertation, Technische Universität Braunschweig, Gabler, Wiesbaden.CrossRef
go back to reference Volling, T., & Spengler, T. S. (2011). Modeling and simulation of order-driven planning policies in build-to-order automobile production. International Journal of Production Economics, 131(1), 183–193.CrossRef Volling, T., & Spengler, T. S. (2011). Modeling and simulation of order-driven planning policies in build-to-order automobile production. International Journal of Production Economics, 131(1), 183–193.CrossRef
go back to reference Wang, G., Cui, H., & Xu, P. (2010). Order schedule on multi-mixed-model assembly lines in assembly-to-order environments. In 2010 international conference of information science and management engineering, Xi’an, Aug 7–8, 1 (pp. 563–566). Wang, G., Cui, H., & Xu, P. (2010). Order schedule on multi-mixed-model assembly lines in assembly-to-order environments. In 2010 international conference of information science and management engineering, Xi’an, Aug 7–8, 1 (pp. 563–566).
go back to reference Wang, B., Guan, Z., Chen, Y., Shao, X., Jin, M., & Zhang, C. (2013). An assemble-to-order production planning with the integration of order scheduling and mixed-model sequencing. Frontier of Mechanical Engineering, 8(2), 137–145.CrossRef Wang, B., Guan, Z., Chen, Y., Shao, X., Jin, M., & Zhang, C. (2013). An assemble-to-order production planning with the integration of order scheduling and mixed-model sequencing. Frontier of Mechanical Engineering, 8(2), 137–145.CrossRef
go back to reference Wang, B., Guan, Z. L., Saif, U., Xianhao, Xu, & Zongdong, He. (2014). Simultaneous order scheduling and mixed-model sequencing in assemble-to order production environment: a multi-objective hybrid artificial bee colony algorithm. Journal of Intelligent Manufacturing,. doi:10.1007/s10845-014-0988-2.CrossRef Wang, B., Guan, Z. L., Saif, U., Xianhao, Xu, & Zongdong, He. (2014). Simultaneous order scheduling and mixed-model sequencing in assemble-to order production environment: a multi-objective hybrid artificial bee colony algorithm. Journal of Intelligent Manufacturing,. doi:10.​1007/​s10845-014-0988-2.CrossRef
go back to reference Watanabe, S., Hiroyasu, T., & Miki, M. (2002). Neighborhood cultivation genetic algorithm for multi-objective optimization problems. In 2012 4th Asia-Pacific conference on simulated evolution and learning (SEAL-2002) (pp. 198–202). Watanabe, S., Hiroyasu, T., & Miki, M. (2002). Neighborhood cultivation genetic algorithm for multi-objective optimization problems. In 2012 4th Asia-Pacific conference on simulated evolution and learning (SEAL-2002) (pp. 198–202).
go back to reference Zhang, W., Lin, L., Gen, M., & Chien, C. F. (2012). Hybrid sampling strategy-based multi-objective evolutionary algorithm. Procedia Computer Science, 12, 96–101.CrossRef Zhang, W., Lin, L., Gen, M., & Chien, C. F. (2012). Hybrid sampling strategy-based multi-objective evolutionary algorithm. Procedia Computer Science, 12, 96–101.CrossRef
go back to reference Zhang, W., & Gen, M. (2011). An efficient multi-objective genetic algorithm for mixed-model assembly line balancing problem considering demand ratio-based cycle time. Journal of Intelligent Manufacturing, 22, 367–378.CrossRef Zhang, W., & Gen, M. (2011). An efficient multi-objective genetic algorithm for mixed-model assembly line balancing problem considering demand ratio-based cycle time. Journal of Intelligent Manufacturing, 22, 367–378.CrossRef
go back to reference Zitzler, E., Deb, K., & Thiele, L. (2000). Comparison of multi-objective evolutionary algorithms: Empirical results. Evolutionary Computation, 8(2), 173–195.CrossRef Zitzler, E., Deb, K., & Thiele, L. (2000). Comparison of multi-objective evolutionary algorithms: Empirical results. Evolutionary Computation, 8(2), 173–195.CrossRef
go back to reference Zitzler, E., Laumanns, M., & Thiele, L. (2001). SPEA2: Improving the strength Pareto evolutionary algorithm. Zurich, Switzerland: Swiss Federal Institute Techonology. Zitzler, E., Laumanns, M., & Thiele, L. (2001). SPEA2: Improving the strength Pareto evolutionary algorithm. Zurich, Switzerland: Swiss Federal Institute Techonology.
Metadata
Title
Multi-objective artificial bee colony algorithm for order oriented simultaneous sequencing and balancing of multi-mixed model assembly line
Authors
Ullah Saif
Zailin Guan
Li Zhang
Fei Zhang
Baoxi Wang
Jahanzaib Mirza
Publication date
04-03-2017
Publisher
Springer US
Published in
Journal of Intelligent Manufacturing / Issue 3/2019
Print ISSN: 0956-5515
Electronic ISSN: 1572-8145
DOI
https://doi.org/10.1007/s10845-017-1316-4

Other articles of this Issue 3/2019

Journal of Intelligent Manufacturing 3/2019 Go to the issue

Premium Partners