Top

Published in:

2022 | OriginalPaper | Chapter

Numerical Modelling of Plastic Behaviour and Temperature Distribution During FSW Process

Authors : N. Kumar, M. Z. Ansari, H. Singh

Published in: Recent Advances in Manufacturing Modelling and Optimization

Publisher: Springer Nature Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Friction stir welding (FSW) is widely used to weld those materials that are difficult to weld through conventional welding processes. Present study employs coupled thermo-mechanical model to study the temperature profile and plastic deformation behaviour during FSW process by using a finite element analysis software, DEFORM-3D. Conventional and stepped FSW tools made of tool steel were used to butt-weld two thin plates of AA7075 for a comparison. The workpiece and tool are modelled as viscoplastic and rigid, respectively. Temperature-dependent thermal properties of the plate were used. Results showed that the highest temperatures were generated on the upper surface of the workpiece. Also, it was observed that use of stepped FSW tool resulted in high strain and temperature during FSW process that ultimately helped in improvement in weld joint.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

previous chapter Numerical Investigation of the Dimension Factor of Hairpin Coil for Sustainable Induction Heating

next chapter Double Arrowhead Auxetic Structures: A Numerical Investigation Under Compressive Loading

Thomas WM, Nicholas ED, Needham JC et al (1991) Friction stir butt welding. International Patent Application No. PCT/GB92/02203 and GB Patent Application No. 9125978.8, 6

Wang T, Zou Y, Matsuda K (2016) Micro-structure and micro-textural studies of friction stir welded AA6061-T6 subjected to different rotation speeds. Mater Des 90:13–21CrossRef

Threadgill PL, Leonard AJ, Shercliff HR, Withers PJ (2009) Friction stir welding of aluminium alloys. Int Mater Rev 54(2):49–93CrossRef

Asadi P, Besharati Givi MK, Parvin N, Araei A, Taherishargh M, Tutunchilar S (2012) On the role of cooling and tool rotational direction on microstructure and mechanical properties of friction stir processed AZ91. Int J Adv Manuf Technol 63(9–12):987–997CrossRef

Givi MKB, Asadi P (2014) Advances in friction stir welding and processing. Woodhead Publishing Limited, Elsevier

Barmouz M, Shahi P, Asadi P (2014) Friction stir welding/processing of polymeric materials. In: Givi MKB, Asadi P (eds) Advances in friction stir welding and processing. Elsevier, Amsterdam, pp 601–670

Rajakumar S, Muralidharan C, Balasubramanian V (2011) Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints. Mater Des 32(2):535–549CrossRef

Thimmaraju P, Arkanti K, Reddy GC, Tilak KBG (2016) Comparison of microstructure and mechanical properties of friction stir welding of Al 6082 aluminum alloy with different tool profiles. Mater Today Proc 3(10):4173–4181CrossRef

Zhang S, Shi Q, Liu Q, Xie R, Zhang G, Chen G (2018) Effects of tool tilt angle on the in-process heat transfer and mass transfer during friction stir welding. Int J Heat Mass Transf 125:32–42CrossRef

10.

Raouache E, Driss Z, Guidara M, Khalfallah F (2016) Effect of the tool geometries on thermal analysis of the friction stir welding. Int J Mech Appl 6(1):1–7

11.

Fratini L, Buffa G, Shivpuri R (2010) Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints. Acta Mater 58(6):2056–2067CrossRef

12.

Sellars CM, Tegart WM (1966) On the mechanism of hot deformation. Acta Mater 14(9):1136–1138CrossRef

13.

Jain R, Pal SK, Singh SB (2017) Numerical modelling methodologies for friction stir welding process. In: Davim JP (ed) Computational methods and production engineering. Elsevier, Amsterdam, pp 125–169

14.

Buffa G, Hua J, Shivpuri R, Fratini L (2006) A continuum based fem model for friction stir welding—model development. Mater Sci Eng A 419(1–2):389–396CrossRef

15.

Tutunchilar S, Haghpanahi M, Besharati Givi MK, Asadi P, Bahemmat P (2016) Simulation of material flow in friction stir processing of a cast Al–Si alloy. Mater Des 40:415–426CrossRef

16.

Asadi P, Mahdavinejad RA, Tutunchilar S (2011) Simulation and experimental investigation of FSP of AZ91 magnesium alloy. Mater Sci Eng A 528(21):6469–6477CrossRef

17.

Jain R, Pal SK, Singh SB (2017) Finite element simulation of temperature and strain distribution during friction stir welding of AA2024 aluminium alloy. J Inst Eng (India) Ser C 98(1):37–43

Title: Numerical Modelling of Plastic Behaviour and Temperature Distribution During FSW Process
Authors: N. Kumar
M. Z. Ansari
H. Singh
Publisher: Springer Nature Singapore
Book: Recent Advances in Manufacturing Modelling and Optimization
Print ISBN: 978-981-16-9951-1

Electronic ISBN: 978-981-16-9952-8

Copyright Year: 2022
DOI: https://doi.org/10.1007/978-981-16-9952-8_3

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Premium Partners