Top

The International Journal of Advanced Manufacturing Technology

Published in:

23-08-2022 | Critical Review

Research progress on cutting machining simulation technology of metallic glasses

Authors: Wenbin He, Dingkun Wang, Wuyi Ming, Jun Ma, Kun Liu, Jinguang Du

Published in: The International Journal of Advanced Manufacturing Technology | Issue 3-4/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Metallic glasses have high strength, extreme corrosion resistance, good magnetism, low elastic modulus, and excellent biocompatibility which owns a wide range in industrial applications. However, the tremendous strength of metallic glasses makes it extremely difficult to machine. In recent years, although many academics worldwide have investigated the cutting mechanism and machinability of metallic glasses and achieved some significant results, which can be utilized as a reference to attain high-efficiency and precision machining of the material. However, most studies focus on experimental approaches which cause it difficult to obtain more in-depth results in material removal mechanism, surface formation mechanism, and other microcosmic physical phenomena. The acquisition of these mechanisms frequently requires the use of other research approaches, such as the technology of modeling and simulation. The simulation of machining technology with finite element and molecular dynamics has been gradually applied to turning, milling, and grinding of the material, which provides certain technological support for further interpretation and understanding of macro and micro machining mechanism. In view of this, this paper summarizes the relevant machining mechanism of metallic glasses, and then emphatically summarizes its research status, main achievements, and research progress of cutting simulation in recent years. Finally, the current research on cutting simulation of metallic glasses is objectively evaluated, of which its advantages and disadvantages are summarized. The development trend in cutting simulation of metallic glasses is proposed.

previous article Incorporation of machine learning in additive manufacturing: a review

next article A review of molecular dynamics simulation in studying surface generation mechanism in ultra-precision cutting

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Zhang L, Zhu ZW, Fu H, Hong L, Zhang H (2017) Improving plasticity and work-hardening capability of beta-type bulk metallic glass composites by destabilizing beta phases. Mat Sci Eng A-Struct 689:404–410. https://doi.org/10.1016/j.msea.2017.02.070CrossRef

Wang WH (2011) A brief history of metallic glasses. Phys 40(11):701–709. http://www.wuli.ac.cn/CN/Y2011/V40/I11/701 [In Chinese]

Loffler JF (2003) Bulk metallic glasses. Intermetallics 11(6):529–540. https://doi.org/10.1016/S0966-9795(03)00046-3CrossRef

Shen Y, Li Y, Chen C, Tsai H (2017) 3D printing of large, complex metallic glass structures. Mater Design 117:213–222. https://doi.org/10.1016/j.matdes.2016.12.087CrossRef

Wang WH, Dong C, Shek CH (2004) Bulk metallic glasses. Mat Sci Eng R 44(2–3):45–89. https://doi.org/10.1016/j.mser.2004.03.001CrossRef

Chen MW (2011) A brief overview of bulk metallic glasses. Npg Asia Mater 3(9):82–90. https://doi.org/10.1038/asiamat.2011.30CrossRef

Liens A, Etiemble A, Rivory P, Balvay S, Pelletier JM, Cardinal S, Fabregue D, Kato H, Steyer P, Munhoz T, Adrien J, Courtois N, Hartmann DJ, Chevalier J (2018) On the potential of bulk metallic glasses for dental implantology: case study on Ti₄₀Zr₁₀Cu₃₆Pd₁₄. Materials 11(2):249. https://doi.org/10.3390/ma11020249CrossRef

Luo F, Sun F, Li KS, Gong F, Liang X, Wu XY, Ma J (2018) Ultrasonic assisted micro-shear punching of amorphous alloy. Mater Res Lett 6(10):545–551. https://doi.org/10.1080/21663831.2018.1500399CrossRef

Liu C, Duong N, Jahan MP, Ma J, Kirwin R (2019) Experimental investigation and numerical simulation of micro-edm of bulk metallic glass with focus on crater sizes. In: 47th SME North American Manufacturing Research Conference, Penn Univ, Behrend Coll, Erie, PA, USA, pp. 275–286. https://doi.org/10.1016/j.promfg.2019.06.151

10.

Basak AK, Zhang L (2018) Deformation of ti-based bulk metallic glass under a cutting tip. Tribol Lett 66(1):27. https://doi.org/10.1007/s11249-017-0975-9CrossRef

11.

Khan MM, Deen KM, Haider W (2019) Combinatorial development and assessment of a Zr-based metallic glass for prospective biomedical applications. J Non-Cryst Solids 523:119544. https://doi.org/10.1016/j.jnoncrysol.2019.119544CrossRef

12.

Eugen A (2013) Metallic glasses from “alchemy” to pure science: present and future of design, processing and applications of glassy metals. Mater Des 35:518–556. https://doi.org/10.1353/sew.2013.0051CrossRef

13.

Sun K, Fu R, Liu XW, Xu LM, Wang G, Chen SY, Zhai QJ, Pauly S (2021) Osteogenesis and angiogenesis of a bulk metallic glass for biomedical implants. Bioact Mater 8:253–266. https://doi.org/10.1016/j.bioactmat.2021.06.018CrossRef

14.

Suryanarayana C, Inoue A (2013) Iron-based bulk metallic glasses. Int Mater Rev 58(3):131–166. https://doi.org/10.1179/1743280412Y.0000000007CrossRef

15.

Tsai PH, Li TH, Hsu KT, Ke JH, Jang J, Chu JP (2019) Coating thickness effect of metallic glass thin film on the fatigue-properties improvement of 7075 aluminum alloy. Thin Solid Films 677:68–72. https://doi.org/10.1016/j.tsf.2019.03.02CrossRef

16.

Jung M, Yun C, Kim M, Rhie K, Jeon S (2020) Metallic glass-based dual-mode sensor for soft electronics. IEEE Sens J 20(20):12396–12401. https://doi.org/10.1109/jsen.2020.2999600CrossRef

17.

Bae JY, Gwak EJ, Hwang GS, Hwang HW, Lee DJ, Lee JS, Joo YC, Sun JY, Jun SH, Ok MR, Kim JY, Kang SK (2021) Biodegradable metallic glass for stretchable transient electronics. Adv Sci 8(10):2004029. https://doi.org/10.1002/advs.202004029CrossRef

18.

Yang C, Zhang C, Chen ZJ, Li Y, Yan WY, Yu HB, Liu L (2021) Three-dimensional hierarchical porous structures of metallic glass/copper composite catalysts by 3D printing for efficient wastewater treatments. ACS Appl Mater Inter 13(6):7227–7237. https://doi.org/10.1021/acsami.0c20832CrossRef

19.

Inoue A, Takeuchi A (2011) Recent development and application products of bulk glassy alloys. Acta Mater 59(6):2243–2267. https://doi.org/10.1016/j.actamat.2010.11.027CrossRef

20.

Papini L, Ismagilov FR, Vavilov V, Gusakov DV (2019) Design and performance of a high-speed permanent magnet generator with amorphous alloy magnetic core for aerospace applications. IEEE Trans Ind Electron 67(3):1750–1758. https://doi.org/10.1109/tie.2019.2905806CrossRef

21.

Qiao J, Yu P, Wu YX, Chen TX, Du YX, Yang JW (2020) A compact Review of laser welding technologies for amorphous alloys. Metals-Basel 10(12):1690. https://doi.org/10.3390/met10121690CrossRef

22.

Fujita K, Morishita Y, Nishiyama N, Kimura H, Inoue A (2005) Cutting characteristics of bulk metallic glass. Mater Trans 46(12):2856–2863. https://doi.org/10.2320/matertrans.46.2856CrossRef

23.

Bakkal M, Naksiler V (2009) Cutting mechanics of bulk metallic glass materials on meso-end milling. Mater Manuf Process 24(12):1249–1255. https://doi.org/10.1080/10426910903129711CrossRef

24.

Bakkal M, Serbest E, Karipcin I, Kuzu AT, Karaguzel U, Derin B (2015) An experimental study on grinding of zr-based bulk metallic glass. Adv Manuf 3(4):282–291. https://doi.org/10.1007/s40436-015-0121-6CrossRef

25.

Bakkal M, Shih AJ, Mcspadden SB, Liu CT, Scattergood RO (2005) Light emission, chip morphology, and burr formation in drilling the bulk metallic glass. Int J Mach Tool Manuf 45(7–8):741–752. https://doi.org/10.1016/j.ijmachtools.2004.11.004CrossRef

26.

Huang H, Yan J (2015) On the surface characteristics of a Zr-based bulk metallic glass processed by microelectrical discharge machining. Appl Surf Sci 355:1306–1315. https://doi.org/10.1016/j.apsusc.2015.08.239CrossRef

27.

Hou YG, Xu JK, Lian ZX, Pei QQ, Yang S, Zhai CT, Yu HD (2022) Surface integrity evolution of zirconium-based metallic glass multi-cut with wire electrical discharge machining. J Mater Eng Perform 31(5):4158–4166. https://doi.org/10.1007/s11665-021-06518-1CrossRef

28.

Pauly S, Lber L, Petters R, Stoica M, Scudino S, Kuhn U, Eckert J (2013) Processing metallic glasses by selective laser melting. Mater Today 16(1–2):37–41. https://doi.org/10.1016/j.mattod.2013.01.018CrossRef

29.

Kuriakose S, Patowari PK, Bhatt J (2017) Machinability study of Zr-Cu-Ti metallic glass by micro hole drilling using micro-USM. J Mater Process Technol 240:42–51. https://doi.org/10.1016/j.jmatprotec.2016.08.026CrossRef

30.

Jin M, Zhao Y, Zhao GG, Fu JB, Wang JC (2019) Simulation research of laser-assisted machining of Vit1 metallic glass based on D-P constitutive model. Chin High Technol Lett 29(10):1003–1011. https://doi.org/10.3772/j.issn.1002-0470.2019.10.008[InChinese]CrossRef

31.

Shan S, Feng P, Zha H, Feng F (2020) Building of longitudinal ultrasonic assisted turning system and its cutting simulation study on bulk metallic glass. Materials 13(14):3131. https://doi.org/10.3390/ma13143131CrossRef

32.

Huang H, Yan J (2018) Multi-scale dimple creation on metallic glass by a two-step method involving nanoindentation and polishing. Appl Surf Sci 462:565–574. https://doi.org/10.1016/j.apsusc.2018.08.180CrossRef

33.

Bakkal M, Shih AJ, Scattergood RO, Liu CT (2004) Machining of a Zr–Ti–Al–Cu–Ni metallic glass. Scripta Mater 50(5):583–588. https://doi.org/10.1016/j.scriptamat.2003.11.052CrossRef

34.

Xie BY, Kumar MN, Yan DP, Jin XL (2017) Material behavior in micro milling of zirconium based bulk metallic glass. In: TMS 2017 146th Annual Meeting & Exhibition Supplemental Proceedings, San Diego, CA, USA, pp. 363–373. https://doi.org/10.1007/978-3-319-51493-2_34

35.

Ding F, Wang CY, Lai ZJ, Zhang T, Zhu XG, Gao K (2021) Freezing cutting characteristics and non-crystallized processing technology of Zr-based bulk metallic glass. J Mech Eng 57(3):235–246. https://doi.org/10.3901/JME.2021.03.235[InChinese]CrossRef

36.

Bakkal M, Shih AJ, Scattergood RO (2004) Chip formation, cutting forces, and tool wear in turning of Zr-based bulk metallic glass. Int J Mach Tool Manuf 44(9):915–925. https://doi.org/10.1016/j.ijmachtools.2004.02.002CrossRef

37.

Wang T, Wu XY, Zhang GQ, Xu B, Chen YH, Ruan SC (2020) Experimental study on machinability of Zr-based bulk metallic glass during micro milling. Micromachines-Basel 11(1):86. https://doi.org/10.3390/mi11010086CrossRef

38.

Maroju NK, Yan DP, Xie B, Jin X (2018) Investigations on surface microstructure in high-speed milling of Zr-based bulk metallic glass. J Manuf Process 35:40–50. https://doi.org/10.1016/j.jmapro.2018.07.020CrossRef

39.

Li XY (2018) Study on cutting forces, chip morphology, tool wear of amorphous alloy in orthogonal free cutting. MA Dissertation, Yanshan University [In Chinese]

40.

Ray D, Puri AB, Nagahanumaiah (2019) Investigation on cutting forces and surface finish in mechanical micro milling of Zr-based bulk metallic glass. J Adv Manuf Syst 18(1):113–132. https://doi.org/10.1142/S0219686719500069CrossRef

41.

Zhang FL, Huang GW, Liu JM, Du ZJ, Wang CY (2021) Grinding performance and wear of metal bond super-abrasive tools in grinding of Zr-based bulk metallic glass. Int J Refract Met Hard Mater 97(9):105501. https://doi.org/10.1016/j.ijrmhm.2021.105501CrossRef

42.

Chen X, Xiao JF, Zhu Y, Tian RJ, Shu XW, Xu JF (2017) Micro-machinability of bulk metallic glass in ultra-precision cutting. Mater Design 136:1–12. https://doi.org/10.1016/j.matdes.2017.09.049CrossRef

43.

Huang H, Zhao HW, Shi CL, Wu BD, Fan ZQ, Wan SG, Geng CY (2012) Effect of residual chip on the material removal process of the bulk metallic glass studied by in situ scratch testing inside the scanning electron microscope. Aip Adv 2(4):042193. https://doi.org/10.1063/1.4774032CrossRef

44.

Ray D, Puri AB, Hanumaiah N (2020) Experimental analysis on quality aspects of micro-channels in mechanical micro milling of zr-based bulk metallic glass. Measurement 158:107622. https://doi.org/10.1016/j.measurement.2020.107622CrossRef

45.

Fang ZL, Nagato K, Sugita N, Nakao M (2019) Influence of tool coating condition on side milling of amorphous laminated composite block. In: 2nd CIRP Conference on Composite Material Parts Manufacturing, Univ Sheffield, Adv Mfg Res Ctr, Catcliffe, ENGLAND pp:72–77. https://doi.org/10.1016/j.procir.2019.09.030

46.

Jomaa W, Mechri O, Levesque J, Songmene V, Bocher P, Gakwaya A (2017) Finite element simulation and analysis of serrated chip formation during high-speed machining of AA7075-T651 alloy. J Manuf Process 26:446–458. https://doi.org/10.1016/j.jmapro.2017.02.015CrossRef

47.

Li BX, Zhang S, Zhang Q, Chen J, Zhang J (2018) Modeling of phase transformations induced by thermo-mechanical loads considering stress-strain effects in hard milling of AISI H13 steel. Int J Mech Sci 149:241–253. https://doi.org/10.1016/j.ijmecsci.2018.10.010CrossRef

48.

Eder SJ, Leroch S, Grutzmacher PG, Spenger T, Heckes H (2021) A multiscale simulation approach to grinding ferrous surfaces for process optimization. Int J Mech Sci 194:106186. https://doi.org/10.1016/j.ijmecsci.2020.106186CrossRef

49.

Lotfi M, Amin S, Aghaei M (2018) 3D FEM simulation of tool wear in ultrasonic assisted rotary turning. Ultrasonics 88:106. https://doi.org/10.1016/j.ultras.2018.03.013CrossRef

50.

Goel S, Luo XC, Reuben RL (2013) Wear mechanism of diamond tools against single crystal silicon in single point diamond turning process. Tribol Int 57:272–281. https://doi.org/10.1016/j.triboint.2012.06.027CrossRef

51.

Xu YF, Liu HD, Zhang LY, Becton M (2020) Multiscale assessment of nanoscale manufacturing process on the freeform copper surface. Materials 13(14):3135. https://doi.org/10.3390/ma13143135CrossRef

52.

Maroju NK, Jin XL (2022) Effect of speed ratio on shear angle and forces in elliptical vibration assisted machining. J Mater Process Technol 302:117498. https://doi.org/10.1016/j.jmatprotec.2022.117498CrossRef

53.

Karkalos NE, Markopoulos AP (2019) Examination of the influence of cutting conditions on nano-metric face milling using MD models. In: 23rd International Conference on Innovative Manufacturing Engineering and Energy, Univ Pitesti, Pitesti, pp. 564. https://doi.org/10.1088/1757-899X/564/1/012008

54.

Zhou Q, Luo DW, Hua DP, Ye WT, Li S, Zou QG, Chen ZQ, Wang HF (2022) Design and characterization of metallic glass/graphene multilayer with excellent nanowear properties. Friction. https://doi.org/10.1007/s40544-021-0581-6CrossRef

55.

Ding F, Wang CY, Zhang T, Zheng LJ, Zhu XG (2018) High performance cutting of Zr-based bulk metallic glass: a review of chip formation. In: 8th CIRP Conference on High Performance Cutting, Budapest, pp. 421–424. https://doi.org/10.1016/j.procir.2018.08.294

56.

Williams E, Lavery N (2017) Laser processing of bulk metallic glass: a review. J Mater Process Technol 247:73–91. https://doi.org/10.1016/j.jmatprotec.2017.03.034CrossRef

57.

Zhang L, Huang H (2019) Micro machining of bulk metallic glasses: a review. Int J Adv Manuf Technol 100(1–4):637–661. https://doi.org/10.1007/s00170-018-2726-yCrossRef

58.

Shi B, Attia H (2010) Current status and future direction in the numerical modeling and simulation of machining processes: a critical literature review. Mach Sci Technol 14(2):149–188. https://doi.org/10.1080/10910344.2010.503455CrossRef

59.

Sun Y, Li GH, He Z, Kong XC (2022) The advance of research on constitutive model used in finite element simulation of metal cutting. Proc Inst Mech Eng C-J Mech 236(9):4921–4945. https://doi.org/10.1177/09544062211052845CrossRef

60.

Melkote SN, Grzesik W, Outeiro J, Rech J, Schulze V, Attia H, Arrazola PJ, M’Saoubi R, Saldana C (2017) Advances in material and friction data for modelling of metal machining. Cirp Ann-Manuf Technol 66(2):731–754. https://doi.org/10.1016/j.cirp.2017.05.002CrossRef

61.

Karaguzel U, Bakka M (2011) Finite element simulation of milling bulk metallic glass. In: 6th International Conference and Exhibition on Design and Production of Machines and Dies/Molds

62.

Lu J, Ravichandran G, Johnson WL (2003) Deformation behavior of the Zr41.2Ti13.8Cu12.5Ni10Be22.5 bulk metallic glass over a wide range of strain-rates and temperatures. Acta Mater 51(12):3429–3443. https://doi.org/10.1016/S1359-6454(03)00164-2

63.

Flores KM, Dauskardt RH (2001) Mean stress effects on flow localization and failure in a bulk metallic glass. Acta Mater 49(13):2527–2537. https://doi.org/10.1016/S1359-6454(01)00125-2CrossRef

64.

Zhang ZF, He G, Eckert J, Schultz L (2003) Fracture mechanisms in bulk metallic glassy materials. Phys Rev Lett 91(4):045505. https://doi.org/10.1103/PhysRevLett.91.045505CrossRef

65.

Schuh CA, Lund AC (2003) Atomistic basis for the plastic yield criterion of metallic glass. Nat Mater 2(7):449–452. https://doi.org/10.1038/nmat918CrossRef

66.

Johnson WL, Samwer K (2005) A universal criterion for plastic yielding of metallic glasses with a (T/Tg)^2/3 temperature dependence. Phys Rev Lett 95(19):195501. https://doi.org/10.1103/PhysRevLett.95.195501CrossRef

67.

Pan D, Inoue A, Sakurai T, Chen MW (2008) Experimental characterization of shear transformation zones for plastic flow of bulk metallic glasses. Proc Natl Acad Sci USA 105(39):14769–14772. https://doi.org/10.1073/pnas.0806051105CrossRef

68.

Liu WD, Liu KX (2010) Mechanical behavior of a Zr-based metallic glass at elevated temperature under high strain rate. J Appl Phys 108(3):4067. https://doi.org/10.1063/1.3467779CrossRef

69.

Sun L, Jiang MQ, Dai LH (2010) Intrinsic correlation between dilatation and pressure sensitivity of plastic flow in metallic glasses. Scripta Mater 63(9):945–948. https://doi.org/10.1016/j.scriptamat.2010.07.011CrossRef

70.

Zhao Y, Lu JP, Zhang Y, Wu FH, Huo DH (2016) Development of an analytical model based on Mohr-Coulomb criterion for cutting of metallic glasses. Int J Mech Sci 106:168–175. https://doi.org/10.1016/j.ijmecsci.2015.12.016CrossRef

71.

Wang YW, Bian XL, Wu SW, Hussain I, Jia YD, Yi J, Wang G (2016) Rate dependent of strength in metallic glasses at different temperatures. Sci Rep-UK 6:27747. https://doi.org/10.1038/srep27747

72.

Zhang FW, Zhang C, Fu JB, Wang JC (2020) Cutting constitutive model of metallic glass based on stress-temperature sensitivity. In: 3rd World Conference on Mechanical Engineering and Intelligent Manufacturing, Shanghai, China, pp. 187–193. https://doi.org/10.1109/wcmeim52463.2020.00046

73.

Zhang WG, Ma MZ, Song AJ, Liang SX, Zhang XY, Hao QH, Liu RP (2011) Measurement and estimation of the cutting temperature during lathe-turning of Zr-based bulk metallic glass. Adv Sci Lett 4(3):819–823. https://doi.org/10.1166/asl.2011.1509CrossRef

74.

Zhang WX (2018) Effect of teat and shear stress on shear band formation during machining of amorphous alloy. MA Dissertation, Yanshan University [In Chinese]

75.

Zhao GG (2018) FEM Simulation of cutting temperature and force in orthogonal cutting of Vit1 metallic glass. MA Dissertation, Yanshan University [In Chinese]

76.

He GH, Li LX, Liu XL, Jiang T, Zou JP (2020) Study on the cutting characteristics and chip formation mechanism of typical amorphous alloy Fe40Ni40P14B6 under micro cutting conditions. J Mech Eng 56(3):10. https://doi.org/10.3901/JME.2020.03.223[InChinese]CrossRef

77.

Gong YD, Liu Y, Sun Y, Wen XL, Li Q, Qu SS, Cai M (2018) Experimental and emulational investigations into grinding characteristics of Zr-based bulk metallic glass (BMG) using microgrinding. Int J Adv Manuf Technol 97(9–12):3431–3451. https://doi.org/10.1007/s00170-018-2212-6CrossRef

78.

Lu JP (2015) The cutting mechanical modeling and experiment research of metallic glass based on M-C yield criterion. MA Dissertation, Yanshan University [In Chinese]

79.

You JX (2020) A research on micro-cutting performance and chip formation mechanism of Zr-based metallic glass. MA Dissertation, Huazhong University of Science and Technology [In Chinese]

80.

Maroju NK, Jin X (2019) Mechanism of chip segmentation in orthogonal cutting of Zr-based bulk metallic glass. J Manuf Sci E-T Asme 141(8):81003–81013. https://doi.org/10.1115/1.4043837CrossRef

81.

Park SS, Wei Y, Jin XL (2018) Direct laser assisted machining with a sapphire tool for bulk metallic glass. Cirp Ann-Manuf Technol 67(1):193–196. https://doi.org/10.1016/j.cirp.2018.04.070CrossRef

82.

Chau SY, To S, Sun ZW, Wu HB (2020) Twinned-serrated chip formation with minor shear band in ultra-precision micro-cutting of bulk metallic glass. Int J Adv Manuf Technol 107(11–12):4437–4448. https://doi.org/10.1007/s00170-020-04977-9CrossRef

83.

Gong QR (2019) Study on laser assisted micromachining mechanism of amorphous alloy. MA Dissertation, Harbin Institute of Technology [In Chinese]

84.

Wang DD (2019) Experimental and simulation study on ultrasonic torsional vibration assisted milling of amorphous alloys. MA Dissertation, Yanshan University [In Chinese]

85.

Jiang MQ, Dai LH (2009) Formation mechanism of lamellar chip during machining of bulk metallic glass. Acta Mater 57(9):2730–2738. https://doi.org/10.1016/j.actamat.2009.02.031CrossRef

86.

Baker M, Rosler J, Siemers C (2002) A finite element model of high speed metal cutting with adiabatic shearing. Comput Struct 80(5–6):495–513. https://doi.org/10.1016/S0045-7949(02)00023-8CrossRef

87.

Zhang D, Zhang XM, Nie GC, Yang ZY, Ding H (2021) Characterization of material strain and thermal softening effects in the cutting process. Int J Mach Tool Manuf 160:103672. https://doi.org/10.1016/j.ijmachtools.2020.103672CrossRef

88.

Gong QR, Qiu P, Xu SL (2020) Evolution of chip-deformation mechanisms with increasing temperature in laser-assisted microcutting of amorphous alloy. Int J Automat Technol 14(4):568–574. https://doi.org/10.20965/ijat.2020.p0568

89.

Wang JC, Zhang ZH, Zhang C, Chen JC, Fu J (2020) Simulation and experiment study of burrs in micro-milling zr-based metallic glass. J Mech Sci Technol 34(7):3027–3039. https://doi.org/10.1007/s12206-020-0634-1CrossRef

90.

Fu JB (2018) Simulation and experimental study on the formation of burr in micro milling of metallic glass. MA Dissertation, Yanshan University [In Chinese]

91.

Xu GF (2017) Experimental study of wear morphology of mental glass (Vit1) cutting tool. MA Dissertation, Yanshan University [In Chinese]

92.

You KY, Fang FZ, Yan GP (2021) Surface generation of tungsten carbide in laser-assisted diamond turning. Int J Mach Tool Manuf 168:103770. https://doi.org/10.1016/j.ijmachtools.2021.103770CrossRef

93.

Goel S, Luo XC, Agrawal A, Reuben RL (2015) Diamond machining of silicon: a review of advances in molecular dynamics simulation. Int J Mach Tool Manuf 88:131–164. https://doi.org/10.1016/j.ijmachtools.2014.09.013CrossRef

94.

Qiu C (2014) Study on nanomechanical properties and nanocutting mechanism of amorphous alloy. MA Dissertation, Tianjin: Tianjin University [In Chinese]

95.

Chen Q, Zhu PZ, Fang FZ, Yuan DD, Shen XC (2014) Study of nanoindentation behavior of amorphous alloy using molecular dynamics. Appl Surf Sci 305:101–110. https://doi.org/10.1016/j.apsusc.2014.02.179CrossRef

96.

Imran M, Hussain F, Rashid M, Cai YQ, Ahmad SA (2013) Mechanical behavior of Cu-Zr bulk metallic glasses (Bmetallic glasses): A molecular dynamics approach. Chinese Phys B 22(9):096101. https://doi.org/10.1088/1674-1056/22/9/096101CrossRef

97.

Baskes MI (1992) Modified embedded-atom potentials for cubic materials and impurities. Phys Rev B 46(5):2727–2742. https://doi.org/10.1103/PhysRevB.46.2727CrossRef

98.

Zhao Y, Li TT, Zhang Y, Huo DH (2017) Effect of machining parameters on the cutting force and microstructure in nanometric cutting of Cu50Zr50 metallic glass. Curr Nanosci 13(1):48–54. https://doi.org/10.2174/1573413712666160530125015CrossRef

99.

Tersoff J (1988) New empirical approach for the structure and energy of covalent systems. Phys Rev B 37(12):6991–7000. https://doi.org/10.1103/PhysRevB.37.6991CrossRef

100.

Kadupitiya J, Fox GC, Jadhao V (2022) Solving Newton’s equations of motion with large timesteps using recurrent neural networks based operators. Mach Learn-Sci Technol 3(2):025002. https://doi.org/10.1088/2632-2153/ac5f60CrossRef

101.

Niklasson A (2020) Extended Lagrangian Born-Oppenheimer molecular dynamics using a Krylov subspace approximation. J Chem Phys 152(10):104103. https://doi.org/10.1063/1.5143270CrossRef

102.

Zhang P, Qing H (2021) Free vibration analysis of Euler-Bernoulli curved beams using two-phase nonlocal integral models. J Vib Control 1–18. https://doi.org/10.1177/10775463211022483CrossRef

103.

Ciccotti G, Ferrario M (2018) Holonomic constraints: a case for statistical mechanics of non-hamiltonian systems. Comput 6(1):11. https://doi.org/10.3390/computation6010011CrossRef

104.

Shockly M, Duong N, Ma J, Le S, Jahan MP, Sundaram M (2019) Numerical investigation of the effects of operating parameters in the vibration assisted nano impact machining of single crystalline silicon by loose abrasive using molecular dynamics simulation. J Manuf Process 43:12–19. https://doi.org/10.1016/j.jmapro.2019.03.044CrossRef

105.

Maggs AC (2013) Adding an energy-like conservation law to the leapfrog integrator. J Phys A-Math Theor 46(45):455001. https://doi.org/10.1088/1751-8113/46/45/455001MathSciNetCrossRefMATH

106.

Wu HA (2004) Molecular dynamics simulation of loading rate and surface effects on the elastic bending behavior of metal nanorod. Comp Mater Sci 31(3–4):287–291. https://doi.org/10.1016/j.commatsci.2004.03.017CrossRef

107.

Miller RE, Tadmor EB, Gibson JS, Bernstein N, Pavia F (2016) Molecular dynamics at constant Cauchy stress. J Chem Phys 144(18):184107. https://doi.org/10.1063/1.4948711CrossRef

108.

Avila KE, Kuechemann S, Alhafez IA, Urbassek HM (2019) Shear-transformation zone activation during loading and unloading in nanoindentation of metallic glasses. Materials 12(9):1477. https://doi.org/10.3390/ma12091477CrossRef

109.

Liu H, Guo YB, Du YL (2022) The removal mechanism transformation from crystalline to amorphous in nano-machining Cu-Al alloy. Mater Today Commun 31:103523. https://doi.org/10.1016/j.mtcomm.2022.103523CrossRef

110.

Zhu PZ, Chen Q, Fang FZ, Yuan DD, Shen XC (2014) Molecular dynamics simulations of nanometric cutting mechanisms of amorphous alloy. Appl Surf Sci 317:432–442. https://doi.org/10.1016/j.apsusc.2014.08.031CrossRef

111.

Zhao Y, Wei XL, Zhang Y, Wu FH, Huo DH (2016) Investigation on cutting force and temperature of cutting Cu50Zr50 metallic glass by molecular dynamics simulation. Key Eng Mater 667:88–94. https://doi.org/10.4028/www.scientific.net/KEM.667.88CrossRef

112.

Zhu P, Fang F (2014) On the mechanism of material removal in nanometric cutting of metallic glass. Appl Phys A-Mater 116(2):605–610. https://doi.org/10.1007/s00339-013-8189-yCrossRef

113.

Li TT (2017) Effect of softening and dilatancy on nanometric cutting mechanical properties of amorphous alloy. MA Dissertation, Yanshan University [In Chinese]

114.

Fang ZL, Nagato K, Liu SE, Sugita N, Nakao M (2021) Investigation into surface integrity and magnetic property of FeSiB metallic glass in two-dimensional cutting. J Manuf Process 64:1098–1104. https://doi.org/10.1016/j.jmapro.2021.02.026CrossRef

115.

Wu CD, Fang TH, Su JK (2017) Nanometric mechanical cutting of metallic glass investigated using atomistic simulation. Appl Surf Sci 396:319–326. https://doi.org/10.1016/j.apsusc.2016.10.143CrossRef

116.

Liu SJ (2018) Effect of cutting temperature on the formation mechanism of Cu50Zr50 shear band in metallic glass. MA Dissertation, Yanshan University [In Chinese]

117.

Jia MS (2016) Research on temperature field in the nanometric cutting process of amorphous copper by molecular dynamics simulation. MA Dissertation, Yanshan University [In Chinese]

118.

Xiong J, Wang H, Zhang GQ, Chen YB, Ma J, Mo RD (2019) Machinability and surface generation of Pd40Ni10Cu30P20 bulk metallic glass in single-point diamond turning. Micromachines-Basel 11(1):4. https://doi.org/10.3390/mi11010004CrossRef

119.

Zhao Y, Zhang Y, Liu RP (2012) MD simulation of chip formation in nanometric cutting of metallic glass. Adv Mater Res 476–478:434–437. https://doi.org/10.4028/www.scientific.net/AMR.476-478.434CrossRef

120.

Avila KE, Kuchemann S, Alhafez IA, Urbassek HM (2020) An atomistic study of shear-band formation during cutting of metallic glasses. J Appl Phys 127(11):115101. https://doi.org/10.1063/1.5141336CrossRef

121.

Avila KE, Vardanyan VH, Alhafez IA, Zimmermann M, Kirsch B, Urbassek HM (2020) Applicability of cutting theory to nanocutting of metallic glasses: atomistic simulation. J Non-Cryst Solids 550:120363. https://doi.org/10.1016/j.jnoncrysol.2020.120363CrossRef

122.

Avila KE, Kuchemann S, Urbassek HM (2021) Interaction between parallel shear band in a metallic glass. J Non-Cryst Solids 566:120882. https://doi.org/10.1016/j.jnoncrysol.2021.120882CrossRef

123.

Avila KE, Kuchemann S, Pinzon RE, Urbassek HM (2021) Influence of stoichiometry on indentation-induced plasticity in CuZr glasses. Appl Phys A-Mater 127(9):702. https://doi.org/10.1007/s00339-021-04856-4CrossRef

124.

Avila KE, Vardanyan VH, Urbassek HM (2021) Transition to chip serration in simulated cutting of metallic glasses. Eur Phys J B 94:152. https://doi.org/10.1140/epjb/s10051-021-00160-5CrossRef

125.

Zhao Y, Wei XL, Zhang Y, Wang JC, Huo DH (2016) Crystallization of amorphous materials and deformation mechanism of nanocrystalline materials under cutting loads: a molecular dynamics simulation approach. J Non-Cryst Solids 439:21–29. https://doi.org/10.1016/j.jnoncrysol.2016.02.014CrossRef

126.

Ueda K, Fu H, Manabe K (1999) Atomic scale level chip formation of amorphous metal investigated by using AFM and MD-RPFEM simulation. Mach Sci Technol 3(1):61–75. https://doi.org/10.1080/10940349908945683CrossRef

127.

Wei XL (2015) Research on nanometric cutting of amorphous alloys by molecular dynamics simulation. MA Dissertation, Yanshan University [In Chinese]

128.

Xin SH (2019) Study on the influence of free volume on the formation mechanism of amorphous alloy shear band. MA Dissertation, Yanshan University [In Chinese]

129.

Wang PC, Yu JG, Zhang QX (2020) Nano-cutting mechanical properties and microstructure evolution mechanism of amorphous/single crystal alloy interface. Comp Mater Sci 184:109915. https://doi.org/10.1016/j.commatsci.2020.109915CrossRef

130.

Vardanyan VH, Avila KE, Kuchemann S, Urbassek HM (2021) Interaction of dislocations and shear band in cutting of an amorphous-crystalline bilayer: an atomistic study. Comp Mater Sci 192:110379. https://doi.org/10.1016/j.commatsci.2021.110379CrossRef

131.

Vardanyan VH, Avila KE, Kuchemann S, Urbassek HM (2021) Response of an amorphous/crystalline interface to nanoindentation: an atomistic study. Appl Surf Sci 551:149285. https://doi.org/10.1016/j.apsusc.2021.149285CrossRef

Title: Research progress on cutting machining simulation technology of metallic glasses
Authors: Wenbin He
Dingkun Wang
Wuyi Ming
Jun Ma
Kun Liu
Jinguang Du
Publication date: 23-08-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 3-4/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-09968-6

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 3-4/2022

Conventionally and SLM-manufactured 18Ni300 steel: mechanical and tribological behaviour in dry sliding against PP40 composite

Optimization of chip repose angle in dry hobbing machine considering minimum thermal accumulation on workbench

Modeling and multi-response optimization of cutting parameters in turning of AISI 316L using RSM and desirability function approach

Study on surface integrity and ductile cutting of PV polycrystalline silicon and wear mechanisms of electroplated diamond wire

Sensitivity analysis for springback of QSTE700 high-strength steel rectangular welded tube to material parameters in rotary draw bending

Ultrasonic and electrical discharge–assisted milling of the Ti-6Al-4 V alloy

Premium Partners