Top

The International Journal of Advanced Manufacturing Technology

Published in:

26-08-2022 | ORIGINAL ARTICLE

Sensitivity analysis for springback of QSTE700 high-strength steel rectangular welded tube to material parameters in rotary draw bending

Authors: Yi Li, Yuli Liu, Mengmeng Liu, Hailong Liu

Published in: The International Journal of Advanced Manufacturing Technology | Issue 3-4/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Springback is a key factor affecting the bending quality of QSTE700 high-strength steel rectangular welded tubes. During the production of the welded tubes, cold bending and welding of the steel strip can cause fluctuations of material parameters in the corner and weld zone, and these parameters can significantly affect the springback of the welded tubes in rotary draw bending (RDB). Therefore, a Morris sensitivity analysis system was established based on finite element model considering variable elastic modulus and anisotropy. Based on the built sensitivity analysis system, the effect of material parameters on springback and the sensitivity of springback to these parameters have been obtained. The results show that the parameter combination including strength coefficient and hardening index of the corner (K_c and n_c) has a more significant effect on the springback angle, and the parameter combination including n_c has a more pronounced impact on the springback of cross-section deformation. However, the parameter combination including yield stress of the corner (σ_sc) has little effect on the springback angle and the springback of cross-section deformation.

previous article Characterization of the effects of high-intensity negative current pulses on metal transfer and melting rate in the AC-GMAW process

next article The effect of process parameters on geometric deviations in 3D printing with fused deposition modelling

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Liu H, Liu Y, Yang Z, Wang K, Liu M (2020) Determination of continuous constitutive relationship of weld zone of high-strength steel rectangular welded tube. J Iron Steel Res Int 27:1212–1225. https://doi.org/10.1007/s42243-020-00446-5CrossRef

Hu S, Ye B, Li L (2011) Materials properties of thick-wall cold-rolled welded tube with a rectangular or square hollow section. Construct Build Mater 25:2683–2689. https://doi.org/10.1016/j.conbuildmat.2010.12.019CrossRef

Liu H, Liu Y, Zhang P, Du X (2020) Effect of weld zone and corner with cold bending effect on wrinkling of rectangular welded tube in rotary draw bending. Thin Walled Struct 157:107115. https://doi.org/10.1016/j.tws.2020.107115CrossRef

Liu H, Liu Y (2021) Cross section deformation of heterogeneous rectangular welded tube in rotary draw bending considering different yield criteria. J Manuf Process 61:303–310. https://doi.org/10.1016/j.jmapro.2020.11.015CrossRef

Zhu Y, Liu Y, Yang H (2012) Sensitivity of spring back and section deformation to process parameters in rotary draw bending of thin-walled rectangular H96 brass tube. Trans Nonferrous Met Soc Chin 22:2233–2240. https://doi.org/10.1016/s1003-6326(11)61454-4CrossRef

Xue X, Liao J, Vincze G, Sousa J, Barlat F, Gracio J (2016) Modelling and sensitivity analysis of twist springback in deep drawing of dual-phase steel. Mater Des 90:204–217. https://doi.org/10.1016/j.matdes.2015.10.127CrossRef

Zhang P, Zhan M, Huang T, Yang H (2012) Sensitivity analysis of material parameters on springback of NC bending of high-strength TA18 tube. Adv Mater Res 472–475:1003–1008. https://doi.org/10.4028/www.scientific.net/AMR.472-475.1003CrossRef

Ben-Elechi S, Khelifa M, Bahloul R (2021) Sensitivity of friction coefficients, material constitutive laws and yield functions on the accuracy of springback prediction for an automotive part. Int J Mater Form 14:323–340. https://doi.org/10.1007/s12289-020-01608-2CrossRef

Guo X, Xiong H, Xu Y, El-Aty AA, Ma Y, Zhao Y, Zhang S (2018) U-R relationship prediction method for aluminum alloy circular tube free-bending process based on sensitivity analysis of material parameters. Int J Adv Manuf Technol 99:1967–1977. https://doi.org/10.1007/s00170-018-2614-5CrossRef

10.

Li H, Liu Y, Zhu Y, Yang H (2014) Global sensitivity analysis and coupling effects of forming parameters on wall thinning and cross-section distortion of rotary draw bending of thin-walled rectangular tube with small bending radius. Int J Adv Manuf Technol 74:581–589. https://doi.org/10.1007/s00170-014-6014-1CrossRef

11.

An H, Green DE, Johrendt J (2010) Multi-objective optimization and sensitivity analysis of tube hydroforming. Int J Adv Manuf Technol 50:67–84. https://doi.org/10.1007/s00170-009-2505-xCrossRef

12.

Liu X, Cao J, Chai X, Liu J, Cheng J, Zhao R (2018) Springback prediction of DP980 steel considering nonlinear elastic modulus in cold roll forming (in Chinese). J Harbin Institute Technol 50:137–143

13.

Kim H, Kimchi M (2011) Numerical modeling for springback predictions by considering the variations of elastic modulus in stamping advanced high-strength steels (AHSS). Int Conf Work Numer Simul 3D Seet Met Form Process (NUMISHEET 2011) 1159–1166. https://doi.org/10.1063/1.3623734

14.

Chang Y, Wang N, Wang B, Li X, Dong H (2021) Prediction of bending springback of the medium-Mn steel considering elastic modulus attenuation. J Manuf Process 67:345–355. https://doi.org/10.1016/j.jmapro.2021.04.074CrossRef

15.

Vladimirov IN, Reese S (2013) Prediction of springback in unconstrained bending by a model for evolving elastic and plastic anisotropy. Key Eng Mater 554–557:2330–2337. https://doi.org/10.4028/www.scientific.net/KEM.554-557.2330CrossRef

16.

Gautam V, Kumar DR (2017) Experimental and numerical investigations on springback in V-bending of tailor-welded blanks of interstitial free steel. Proc Inst Mech Eng Part B J Eng Manuf 232:2178–2191. https://doi.org/10.1177/0954405416687146CrossRef

17.

Sumikawa S, Ishiwatari A, Hiramoto J, Urabe T (2016) Improvement of springback prediction accuracy using material model considering elastoplastic anisotropy and Bauschinger effect. J Mater Process Technol 230:1–7. https://doi.org/10.1016/j.jmatprotec.2015.11.004CrossRef

18.

Morris MD (1991) Factorial sampling plans for preliminary computational experiments. Technometrics 33:161–174. https://doi.org/10.1080/00401706.1991.10484804CrossRef

Title: Sensitivity analysis for springback of QSTE700 high-strength steel rectangular welded tube to material parameters in rotary draw bending
Authors: Yi Li
Yuli Liu
Mengmeng Liu
Hailong Liu
Publication date: 26-08-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 3-4/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-10038-0

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 3-4/2022

A control method with considering error coupling in milling multi-feature thin-walled parts

Determination of local density in components made by fused deposition modeling through indentation test

Influence and prediction of tool wear on workpiece surface roughness based on milling topography analysis

Influence of sheet thickness on mechanical behaviors of the clinched joints produced by single-point butt clinching process

Strategies for adjusting process parameters in CAE simulation to meet real injection molding condition of screw positions and cavity pressure curves

Geometrical defect analysis of overhang geometry produced by electron beam melting: experimental and statistical investigations

Premium Partners