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Advances in Manufacturing

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05-01-2024

Study on a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding

Authors: Zhao-Qing Zhang, Kai-Ning Shi, Yao-Yao Shi, Yi-Hui Song, Zhe He, Ya-Song Pu

Published in: Advances in Manufacturing | Issue 2/2024

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Abstract

Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces. However, profile grinding produces a unique machining profile, and many random factors in the machining process lead to complex surface characteristics. In this study, the structural and probabilistic characteristics of the profile grinding of a special-shaped surface were analyzed, and a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding was developed. The forming process of a GH738 blade tenon tooth surface was considered as an example to demonstrate the algorithm. The comparison results showed that the simulation results had similar surface characteristics to the measurement results, and the relative error range of the 3D roughness parameter was 0.21%–19.76%, indicating an accurate prediction and characterization of the complex special-shaped surface under the action of multiple factors.

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Title: Study on a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding
Authors: Zhao-Qing Zhang
Kai-Ning Shi
Yao-Yao Shi
Yi-Hui Song
Zhe He
Ya-Song Pu
Publication date: 05-01-2024
Publisher: Shanghai University
Published in: Advances in Manufacturing / Issue 2/2024
Print ISSN: 2095-3127
Electronic ISSN: 2195-3597
DOI: https://doi.org/10.1007/s40436-023-00467-9

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