Suitable Impact Parameters for High-Speed Joining and Influence on the Bonding Zone Microstructure

Welding by electromagnetic forming is an interesting alternative for material combinations which are not suitable for conventional welding by melting. Even though the underlying bonding mechanisms and the right choice of process parameters are thoroughly discussed in the current literature, there is still a lack of target-oriented process dimensioning. The present paper describes the model experiment used for studying the dependencies between bonding quality and design parameters for three material combinations (mild steel, aluminum base alloy, pure titanium). The resulting bonding zones were analyzed by means of optical microscopy and electron probe microanalyses. Limits for the process parameters are described and the results demonstrate increasing bonding qualities for increasing collision energies and collision angles.