Synthesis and characterization of Al_2−x Sc _x (WO₄)₃ ceramics for low-expansion infrared-transmitting windows

A low thermal-expansion material was synthesized with potential application in thermal-shock-resistant infrared-transmitting windows. The material is derived from a solid solution of Al₂(WO₄)₃, which has positive thermal expansion, and Sc₂(WO₄)₃ with a negative thermal expansion. An optimum composition of Al_0.5Sc_1.5(WO₄)₃ was identified by synthesizing solid solutions, Al_2−x Sc _x (WO₄)₃, by a solid-state route with compositions ranging from x = 0 to 2.0. A single orthorhombic phase was obtained at all compositions. A composition corresponding to x = 1.5 had a low coefficient of thermal expansion of −0.15 × 10⁻⁶/°C in the temperature range 25–700 °C. A low temperature solution combustion process was developed for this optimum composition, resulting in a single-phase powder with a surface area of ~14 m²/g and average particle size (as determined from surface area) of 92 nm. The powder was consolidated by slip-casting, sintering, and hot-isostatic pressing into visibly translucent disks with a peak in-line transmittance of 73 % at 2300 cm⁻¹. Significant infrared absorption in a 1-mm-thick disk of this material begins near 2200 cm⁻¹ and features three absorptions arising from 2-phonon transitions at 2002, 1847, and 1676 cm⁻¹. The infrared and Raman spectra are interpreted in terms of 1-, 2-, and 3-phonon vibrational transitions.