The hierarchical porous structure of carbon aerogels as matrix in cathode materials for Li-S batteries

For Li-S batteries, commercial application was hindered by the insulating nature of S and the solubility of polysulfide. Porous carbon materials had proven themselves to be an ideal immobilizer host for S impregnation. Herein, carbon aerogels (CAs) with tunable pore microstructure were synthesized from resorcinol-formaldehyde reaction with increasing catalyst concentration and pyrolysis under high temperature. The results demonstrated that the catalyst concentration played a key role in tuning the porous microstructure of the CAs. In addition, potassium hydroxide (KOH) was introduced to activate the obtained CAs. The activated carbon aerogels (A-CAs) with hierarchical porous structure exhibited the highest specific surface area (1837.4 m² g⁻¹) and the largest total pore volume (2.276 cm³ g⁻¹), which combined the advantages of both mesoporous and microporous. The effects of porous microstructure, specific surface area, and pore volume of the CAs and A-CAs on S incorporation were studied. The S/A-CAs exhibited significantly improved reversible capacity (1260 mAh g⁻¹ at a rate of 0.1 C), enhanced high-rate property, and excellent cycling performance (229 mAh g⁻¹ after 500 cycles at 1 C) as a cathode for Li-S batteries.