Skip to main content
Top
Published in: Metallurgist 9-10/2023

06-03-2023

Thermal Design of CCM Mold with Slotted Water Cooling Channels

Authors: I. M. Yachikov, M. N. Samodurova, N. A. Feoktistov, Yu.S. Latfulina, S. N. Trofimova

Published in: Metallurgist | Issue 9-10/2023

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The problem of redesigning the wide walls of the CCM-2,3 molds at the oxygen-converter plant of the Magnitogorsk Iron and Steel Works is solved due to the need to change over from copper plates with drilled channels to copper or bronze cassette-type plates with slotted cooling channels and hardening coating. The redesign of the mold walls should not affect the loop circuit for supplying cooling water and pouring metal into a twin mold. When creating the thermal model of the new wide wall with slotted cooling channels, the existing thermal design methods were analyzed. The temperature drops of the cooling water and the dependence of the average surface temperature of the cooling channels on the pouring rate and the speed of water in the channels are obtained. The temperatures of the wall without coating, with nickel–cobalt and with steel coating 3 mm thick depending on the metal pouring rate for different speeds of cooling water in the channels are determined. A thermal model of the wide plate of the mold of new design is created. It allows analyzing the thermal parameters of the wall with slotted channels and hardening coating for different operating conditions of the CCM. It is established that the temperature of the surface with coatings is 1.3 to 1.5 times higher than without coating. In addition, the coating can significantly increase the overall thermal resistance of the wall. It is recommended to apply a wear-resistant coating only to the lower, most wearing part of the mold plates.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference A. A. Podosyan, V. I. Zav’yalov, M. I. Karimov, and A. N. Yusin, “Experience of using narrow copper walls of molds at the MMK,” in: K. N. Vdovin (editor), Interregional Collection of Research Papers [in Russian], MGTU im. G. I. Nosova, Magnitogorsk (2002), pp. 73–78. A. A. Podosyan, V. I. Zav’yalov, M. I. Karimov, and A. N. Yusin, “Experience of using narrow copper walls of molds at the MMK,” in: K. N. Vdovin (editor), Interregional Collection of Research Papers [in Russian], MGTU im. G. I. Nosova, Magnitogorsk (2002), pp. 73–78.
3.
go back to reference B. G. Thomas, A. Moitra, and D. Habing, “Analysis of thermal and mechanical behavior of copper molds during continuous casting of steel slabs,” in: Proc. 80th Steelmaking Conf., Chicago, IL, April 13–16 (1997), pp. 1–19. B. G. Thomas, A. Moitra, and D. Habing, “Analysis of thermal and mechanical behavior of copper molds during continuous casting of steel slabs,” in: Proc. 80th Steelmaking Conf., Chicago, IL, April 13–16 (1997), pp. 1–19.
4.
go back to reference G. A. Shalaev (editor), Continuous-Casting Machines: Theory and Design [in Russian], Ural’skii Tsentr PR i Reklamy, Yekaterinburg (2003). G. A. Shalaev (editor), Continuous-Casting Machines: Theory and Design [in Russian], Ural’skii Tsentr PR i Reklamy, Yekaterinburg (2003).
5.
go back to reference L. V. Bulanov, R. F. Asanova, V. E. Volegova, and E. P. Lobanov, “Numerical and analytical study of thermal processes in a mold,” Stal’, No. 9, 24–26 (1999). L. V. Bulanov, R. F. Asanova, V. E. Volegova, and E. P. Lobanov, “Numerical and analytical study of thermal processes in a mold,” Stal’, No. 9, 24–26 (1999).
6.
go back to reference V. A. Emel’yanov, Thermal Performance of Continuous Casting Machines [in Russian], Metallurgiya (1988). V. A. Emel’yanov, Thermal Performance of Continuous Casting Machines [in Russian], Metallurgiya (1988).
7.
go back to reference Y. Meng and B. G. Thomas, “Heat-transfer and solidification model of continuous slab casting,” Metallurg. Mater. Trans., B, 34, No. 5, 685–705 (2003). Y. Meng and B. G. Thomas, “Heat-transfer and solidification model of continuous slab casting,” Metallurg. Mater. Trans., B, 34, No. 5, 685–705 (2003).
8.
go back to reference J. K. Park, B. G. Thomas, I. V. Samarasekera, and U. S. Yoon, “Thermal and mechanical behavior of copper molds during thin-slab casting. (I). Plant trial and mathematical modelling,” Metallurg. Mater. Trans., B, 33, No. 3, 425–436 (2002). J. K. Park, B. G. Thomas, I. V. Samarasekera, and U. S. Yoon, “Thermal and mechanical behavior of copper molds during thin-slab casting. (I). Plant trial and mathematical modelling,” Metallurg. Mater. Trans., B, 33, No. 3, 425–436 (2002).
9.
go back to reference J. K. Park, I. V. Samarasekera, B. G. Thomas, and U. S. Yoon, “Analysis of thermal and mechanical behavior of copper mould during thin slab casting,” in: Proc. 83rd Steelmaking Conf., (Pittsburgh, PA, March 26–29, 2000), Iron and Steel Society, Warrendale, PA. J. K. Park, I. V. Samarasekera, B. G. Thomas, and U. S. Yoon, “Analysis of thermal and mechanical behavior of copper mould during thin slab casting,” in: Proc. 83rd Steelmaking Conf., (Pittsburgh, PA, March 26–29, 2000), Iron and Steel Society, Warrendale, PA.
10.
go back to reference K. N. Vdovin, V. V. Tochilkin, and I. M. Yachikov, Continuous Casting of Steels [in Russian], Lan’, Saint Petersburg (2020). K. N. Vdovin, V. V. Tochilkin, and I. M. Yachikov, Continuous Casting of Steels [in Russian], Lan’, Saint Petersburg (2020).
11.
go back to reference K. N. Vdovin, V. V. Tochilkin, and I. M. Yachikov, Continuous Casting of Steels [in Russian], Izd. Magnitogorsk. Gos. Tekhn. Univ., Magnitogorsk (2012). K. N. Vdovin, V. V. Tochilkin, and I. M. Yachikov, Continuous Casting of Steels [in Russian], Izd. Magnitogorsk. Gos. Tekhn. Univ., Magnitogorsk (2012).
13.
go back to reference C. A. Sleicher and M. W. Rouse, “A convenient correlation for heat transfer to constant and variable property fluids in turbulent pipe flow,” Int. J. Heat Mass Transfer, 18, No. 5, 677–683 (1975).CrossRef C. A. Sleicher and M. W. Rouse, “A convenient correlation for heat transfer to constant and variable property fluids in turbulent pipe flow,” Int. J. Heat Mass Transfer, 18, No. 5, 677–683 (1975).CrossRef
14.
go back to reference L. C. Burmeister, Convective Heat Transfer, Wiley, New York (1993). L. C. Burmeister, Convective Heat Transfer, Wiley, New York (1993).
15.
go back to reference T. D. Ermolyuk, A. P. Lyakh, and A. A. Tselikov, “Increasing the service life of CCM molds,” Stal’, No. 6, 33–36 (1985). T. D. Ermolyuk, A. P. Lyakh, and A. A. Tselikov, “Increasing the service life of CCM molds,” Stal’, No. 6, 33–36 (1985).
16.
go back to reference K. N. Vdovin and I. M. Yachikov, “Model of the nonstationary temperature field in a mold with slotted trapezoidal channels,” Vest. Yuzhno-Uralsk. Univ., Metallurgiya, 4, No. 8(37), 91–93 (2004). K. N. Vdovin and I. M. Yachikov, “Model of the nonstationary temperature field in a mold with slotted trapezoidal channels,” Vest. Yuzhno-Uralsk. Univ., Metallurgiya, 4, No. 8(37), 91–93 (2004).
Metadata
Title
Thermal Design of CCM Mold with Slotted Water Cooling Channels
Authors
I. M. Yachikov
M. N. Samodurova
N. A. Feoktistov
Yu.S. Latfulina
S. N. Trofimova
Publication date
06-03-2023
Publisher
Springer US
Published in
Metallurgist / Issue 9-10/2023
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-023-01431-5

Other articles of this Issue 9-10/2023

Metallurgist 9-10/2023 Go to the issue

Premium Partners