Top

The International Journal of Advanced Manufacturing Technology

Published in:

03-02-2022 | ORIGINAL ARTICLE

Drilling of glare laminates: effect of cutting parameters on process forces and temperatures

Authors: Luca Sorrentino, Sandro Turchetta, Gianluca Parodo

Published in: The International Journal of Advanced Manufacturing Technology | Issue 1-2/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Drilling operations in fibre metal laminates (FML) require a considerable optimization activity of the machining parameters as a function of those used in drilling of its constituents, fibre reinforced polymers and aluminium alloy. The accurate choice of drilling parameters is essential to minimize any defects of machined surface and inside the material that may compromise the structural integrity of part: these aspects become more critical in dry machining used in aeronautic field. Several authors have studied FML drilling, but they focused their attention mostly on the cutting forces, torque, drill wear, surface quality and hole damage. Instead, very little literature exists about temperature field that develops during FML drilling and in particular, no numerical models have been developed to predict this issue. The aim of this work is to monitor the cutting force and temperature measured on the tool and workpiece during dry drilling of Al/GFRP hybrid laminates (GLARE). In particular, the trend of the thrust force and temperature according to the main process parameters has been analysed. In addition, a first numerical model for analysing the process temperature trend during drilling has been developed.

previous article Numerical modelling and experimental analysis on angular strain induced by bead-on-plate SS316L GMAW using inherent strain and thermomechanical methods

next article An improved cutting force model in micro-milling considering the comprehensive effect of tool runout, size effect, and tool wear

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Sinmazçelik T, Avcu E, Bora MÖ, Çoban O (2011) A review: fibre metal laminates, background, bonding types and applied test methods. Mater Des 32:3671–3685CrossRef

Sadighi M, Alderliesten RC, Benedictus R (2012) Impact resistance of fiber-metal laminates: a review. Int J Impact Eng 49:77–90CrossRef

Chai GB, Manikandan P (2014) Low velocity impact response of fibre-metal laminates - a review. Compos Struct 107:363–381CrossRef

Wu G, Yang JM (2005) The mechanical behavior of GLARE laminates for aircraft structures. J Miner Metals Mater Soc 57:72–79CrossRef

Hoo Fatt MS, Lin C, Revilock DM Jr, Hopkins DA (2003) Ballistic impact of GLARE™ fiber-metal laminates. Compos Struct 61:73–88CrossRef

Morinière FD, Alderliesten RC, Sadighi M, Benedictus R (2013) An integrated study on the low-velocity impact response of the GLARE fibre-metal laminate. Compos Struct 100:89–103CrossRef

Kakati S, Chakraborty D (2020) Delamination in GLARE laminates under low velocity impact. Compos Struct 240:112083CrossRef

Liu C, Du D, Li H, Hu Y, Xu Y, Tian J, Tao G, Tao J (2016) Interlaminar failure behavior of GLARE laminates under short-beam three-point-bending load. Compos B 97:361–367CrossRef

Li H, Xu Y, Hua X, Liu C, Tao J (2018) Bending failure mechanism and flexural properties of GLARE laminates with different stacking sequences. Compos Struct 187:354–363CrossRef

10.

Zhong Y, Joshi SC (2015) Response of hygrothermally aged GLARE 4A laminates under static and cyclic loadings. Mater Des 87:138–148CrossRef

11.

Abrao AM, Faria PE, Campos Rubio JC, Reis P, Davim JP (2007) Drilling of fiber reinforced plastics: a review. J Mater Process Technol 186:1–7CrossRef

12.

Liu DF, Tang YJ, Cong WL (2012) A review of mechanical drilling for composite laminates. Compos Struct 94:1265–1279CrossRef

13.

Esposito L, Sorrentino L, Penta F, Bellini C (2016) Effect of curing overheating on interlaminar shear strength and its modelling in thick FRP laminates. Int J Adv Manuf Technol 87:2213–2220CrossRef

14.

Liu D, Tang Y, Cong WL (2012) A review of mechanical drilling for composite laminates. Compos Struct 94:1265–1279CrossRef

15.

John KM (2019) S Thirumalai Kumaran, Rendi Kurniawan, Ki Moon Park and JH Byeon, Review on the methodologies adopted to minimize the material damages in drilling of carbon fiber reinforced plastic composites. J Reinf Plast Compos 38(8):351–368CrossRef

16.

Genga D, Liu Y, Shao Z, Zhenghui Lu, Caia J, Li X, Jiang X, Zhang D (2019) Delamination formation, evaluation and suppression during drilling of composite laminates: a review. Compos Struct 216:168–186CrossRef

17.

Tsao CC, Kuo KL, Hsu IC (2012) Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core–saw drill. Int J Adv Manuf Technol 59:617–622CrossRef

18.

Sorrentino L, Turchetta S, Bellini C (2018) A new method to reduce delaminations during drilling of frp laminates by feed rate control. Composite Structures, Ed Elsevier 186:154–164CrossRef

19.

Langella A, Nele L, Maio A (2005) A torque and thrust prediction model for drilling of composite materials. Compos Part A Appl Sci Manuf 36:83–93CrossRef

20.

Krishnaraj V, Prabukarthi A, Ramanathan A, Elanghovan N, Kumar MS, Zitoune R, Davim JP (2012) Optimization of machining parameters at high speed drilling of carbon fiber reinforced plastic (CFRP) laminates. Compos Part B 43:1791–1799CrossRef

21.

Le Coz G, Marinescu M, Devillez A, Dudzinski D, Velnom L (2012) Measuring temperature of rotating cutting tools: application to MQL drilling and dry milling of aerospace alloys. Appl Therm Eng 36:434–441CrossRef

22.

Zitoune R, Cadorin N, Collombet F, Šíma M (2017) Temperature and wear analysis in function of the cutting tool coating when drilling of composite structure: in situ measurement by optical fiber. Wear 376:1849–1858CrossRef

23.

Sorrentino L, Turchetta S, Bellini C (2017) In process monitoring of cutting temperature during the drilling of FRP laminate. Compos Struct 168:549–561CrossRef

24.

Zitoune R, Krishnaraj V, Collombet F (2010) Study of drilling of composite material and aluminium stack. Compos Struct 92:1246–1255CrossRef

25.

Wang CY, Chen Y, An QL, Cai XJ, Ming WW, Chen M (2015) Drilling temperature and hole quality in drilling of CFRP/aluminum stacks using diamond coated drill. Int J Precis Eng Manuf 16:1689–1697 CrossRef

26.

Wang X, Kwon PY, Sturtevant C, Kim D, Lantrip J (2014) Comparative tool wear study based on drilling experiments on CFRP/Ti stack and its individual layers. Wear 317:265–276CrossRef

27.

Xu J, El Mansori M (2016) Experimental studies on the cutting characteristics of hybrid CFRP/Ti stacks. Procedia Manuf 5:270–281CrossRef

28.

Xu J, Mkaddem A, El Mansori M (2016) Recent advances in drilling hybrid FRP/Ti composite: a state-of-the-art review. Compos Struct 135:316–338CrossRef

29.

Xu J, Li C, Chen M, El Mansori M, Davim JP (2020) On the analysis of temperatures, surface morphologies and tool wear in drilling CFRP/Ti6Al4V stacks under different cutting sequence strategies. Compos Struct 234:111708CrossRef

30.

Sato M, Tanaka H, Yamamoto K (2016) Temperature variations in drilling of CFRP/aluminum and CFRP/titanium stacks. Int J Autom Technol 10(3):348–355CrossRef

31.

Montoya M, Calamaz M, Gehin D, Girot F (2013) Evaluation of the performance of coated and uncoated carbide tools in drilling thick CFRP/aluminium alloy stacks. Int J Adv Manuf Technol 68:2111–2120CrossRef

32.

Bonhin EP, David-Muzel S, de Sampaio Alves MC, Botelho EC, Ribeiro MV (2021) A review of mechanical drilling on fiber metal laminates. Int J Adv Manuf Technol 55:6

33.

Tyczynski P, Lemanczyk J, Ostrowski R (2014) Drilling of CFRP, GFRP, glare type composites. Aircr Eng Aerosp Technol 86:312–322CrossRef

34.

Brinksmeier E (2014) Machinability of carbon-fiber-reinforced and glare materials. CIRP Encycl Prod Eng

35.

Giasin K, Hawxwell J, Sinke J, Dhakal H, Köklü U, Brousseau E (2020) The effect of cutting tool coating on the form and dimensional errors of machined holes in GLARE® fibre metal laminates. Int J Adv Manuf Technol 107:2817–2832CrossRef

36.

Park SY, Choi WJ, Choi CH, Choi HS (2018) Effect of drilling parameters on hole quality and delamination of hybrid GLARE laminate. Compos Struct 185:684–698CrossRef

37.

Pawar OA, Gaikhe YS, Tewari A, Sundaram R, Joshi SS (2015) Analysis of hole quality in drilling glare fiber metal laminates. Compos Struct 123:350–365CrossRef

38.

Boughdiri I, Giasin K, Mabrouki T, Zitoune R (2021) Effect of cutting parameters on thrust force, torque, hole quality and dust generation during drilling of GLARE 2B laminates. Compos Struct 261:113562CrossRef

39.

Giasin K, Ayvar-Soberanis S (2017) An Investigation of burrs, chip formation, hole size, circularity and delamination during drilling operation of GLARE using ANOVA. Compos Struct 159:745–760CrossRef

40.

Giasin K, Ayvar-Soberanis S, Hodzic A (2016) Evaluation of cryogenic cooling and minimum quantity lubrication effects on machining glare laminates using design of experiments. J Clean Prod 135:533–548CrossRef

41.

Giasin K, Ayvar-Soberanis S (2016) Evaluation of workpiece temperature during drilling of GLARE fiber metal laminates using infrared techniques: effect of cutting parameters, fiber orientation and spray mist application. Materials 9(8):622CrossRef

42.

Giasin K (2018) The effect of drilling parameters, cooling technology, and fiber orientation on hole perpendicularity error in fiber metal laminates. Int J Adv Manuf Technol 97:4081–4099CrossRef

43.

Giasin K, Ayvar-Soberanis S, French T, Phadnis V (2017) 3d finite element modelling of cutting forces in drilling fibre metal laminates and experimental hole quality analysis. Appl Compos Mater 24:113–137CrossRef

Title: Drilling of glare laminates: effect of cutting parameters on process forces and temperatures
Authors: Luca Sorrentino
Sandro Turchetta
Gianluca Parodo
Publication date: 03-02-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 1-2/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-08612-z

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 1-2/2022

Hybrid big data analytics and Industry 4.0 approach to projecting cycle time ranges

Effect of NbC in-situ synthesis on the microstructure and properties of pre-placed WCoB-TiC coating by laser cladding

Mapping ductile-to-fragile transition and the effect of tool nose radius in diamond turning of single-crystal silicon

Application of machine learning to predict and diagnose for hot-rolled strip crown

Numerical simulation of end face heating in alternating current flash butt welding based on electrical–thermal bidirectional coupling

Local strain analysis under quasi-static tensile loading in Al/steel dissimilar friction stir weld by a digital image correlation method

Premium Partners