Skip to main content
Top
Published in: Metallurgist 7-8/2022

30-11-2022

Evaluation of Heat Resistance and Thermal Conductivity of Ni–Cr–Al System Layered Coatings

Authors: V. G. Shmorgun, A. I. Bogdanov, A. O. Taube, V. P. Kulevich

Published in: Metallurgist | Issue 7-8/2022

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In this study, calculations and experiments were used to obtain the thermal conductivity equivalent coefficient value of layered (Ni2Al3 + CrAl7)/Cr20Ni80 coatings. The changes in the chemical composition because of the mutual diffusion of components, which determine the coating heat resistance, were analyzed. The simulation of the temperature field distribution over the cross section of the three-layer wall M1–Cr20Ni80–(Ni2Al3 + CrAl7) under conditions of reaching a stationary mode at an ambient temperature of 1600°C was performed using the DEFORM-2D software. The findings demonstrated that layered coatings (Ni2Al3 + CrAl7)/Cr20Ni80 could be considered heat-resistant and thermal barrier coatings. Such coatings provide high rates of high-temperature oxidation protection of copper air tuyeres of blast furnaces with minimal heat losses.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference O. Yu. Elagina, “Improvement of the reliability of layers sprayed with composite powders based on Al2O3, clad with an ultrathin layer of copper,” Uprav. Kach. Neftegaz. Kompl., No. 4, 47–49 (2009). O. Yu. Elagina, “Improvement of the reliability of layers sprayed with composite powders based on Al2O3, clad with an ultrathin layer of copper,” Uprav. Kach. Neftegaz. Kompl., No. 4, 47–49 (2009).
2.
go back to reference V. V. Bochka, E. G. Donskov, and E. V. Dorosh, “Increase in the resistance of air tuyeres of blast furnaces,” Chern. Metallurg.: Byul. NTiEI, No. 9, 21–24 (2003). V. V. Bochka, E. G. Donskov, and E. V. Dorosh, “Increase in the resistance of air tuyeres of blast furnaces,” Chern. Metallurg.: Byul. NTiEI, No. 9, 21–24 (2003).
3.
go back to reference A. G. Manshilin, E. H. Skladanovsky, V. I. Netsvetov, et al., Patent 2235789 RF, IPC S21V 7/16. Blast-Furnace Tuyere and Method of Applying a Protective Coating to a Blast-Furnace Tuyere, No. 2002129285/02; Appl. 11/04/2002; Publ. 09/10/2004, Bull. No. 15. A. G. Manshilin, E. H. Skladanovsky, V. I. Netsvetov, et al., Patent 2235789 RF, IPC S21V 7/16. Blast-Furnace Tuyere and Method of Applying a Protective Coating to a Blast-Furnace Tuyere, No. 2002129285/02; Appl. 11/04/2002; Publ. 09/10/2004, Bull. No. 15.
4.
go back to reference A. E. Ukraintsev, “Development of protective coatings for air tuyeres of blast furnaces,” in: Day 62 of Science of MISiS Students: International, Interuniversity, and Institute Scientific-Technical Conference, Moscow (2006), pp. 219–220. A. E. Ukraintsev, “Development of protective coatings for air tuyeres of blast furnaces,” in: Day 62 of Science of MISiS Students: International, Interuniversity, and Institute Scientific-Technical Conference, Moscow (2006), pp. 219–220.
5.
go back to reference V. A. Akimov, Research and Improvement of the Technology of Manufacturing Air Tuyeres of Blast Furnaces by Applying Aluminum-Containing Gas-Flame Coatings with Subsequent Heat Treatment [in Russian], Thesis Paper of PhD in Technical Sciences, MISiS, Moscow (2011). V. A. Akimov, Research and Improvement of the Technology of Manufacturing Air Tuyeres of Blast Furnaces by Applying Aluminum-Containing Gas-Flame Coatings with Subsequent Heat Treatment [in Russian], Thesis Paper of PhD in Technical Sciences, MISiS, Moscow (2011).
6.
go back to reference A. E. Ukraintsev, Development of Compositions and Creation of Diffusion Layers on Copper by Electric Arc Metallization with Subsequent Heat Treatment [in Russian], Thesis Paper of PhD in Technical Sciences, MISiS, Moscow (2010). A. E. Ukraintsev, Development of Compositions and Creation of Diffusion Layers on Copper by Electric Arc Metallization with Subsequent Heat Treatment [in Russian], Thesis Paper of PhD in Technical Sciences, MISiS, Moscow (2010).
7.
go back to reference L. M. Gurevich, V. G. Shmorgun, O. V. Slautin, and A. I. Bogdanov, Layered Intermetallic Composites and Coatings [in Russian], monograph, Metallurgizdat, Moscow (2016). L. M. Gurevich, V. G. Shmorgun, O. V. Slautin, and A. I. Bogdanov, Layered Intermetallic Composites and Coatings [in Russian], monograph, Metallurgizdat, Moscow (2016).
8.
go back to reference V. G. Shmorgun, Yu. P. Trykov, A. I. Bogdanov, A. O. Taube, “Investigation of heat-resistant layered coating of Al–CrNi,” IOP Conf. Ser.: Mater. Sci. Eng., 116, 6 (2016).CrossRef V. G. Shmorgun, Yu. P. Trykov, A. I. Bogdanov, A. O. Taube, “Investigation of heat-resistant layered coating of Al–CrNi,” IOP Conf. Ser.: Mater. Sci. Eng., 116, 6 (2016).CrossRef
9.
go back to reference V. G. Shmorgun, A. I. Bogdanov, and A. O. Taube, “Effect of the high-heating on the chemical and phase composition of the Al–Ni–Cr layered coatings,” Mat. Sci. Forum. Trans Tech. Publ., 870, 169–174 (2016).CrossRef V. G. Shmorgun, A. I. Bogdanov, and A. O. Taube, “Effect of the high-heating on the chemical and phase composition of the Al–Ni–Cr layered coatings,” Mat. Sci. Forum. Trans Tech. Publ., 870, 169–174 (2016).CrossRef
10.
go back to reference V. G. Shmorgun, L. D. Iskhakova, A. I. Bogdanov, and A. O. Taube, “Phase composition of heat-resistant layered coatings of the Al-Cr-Ni system,” Metallurgist, 60, No. 9–10, 1113–1119 (2017).CrossRef V. G. Shmorgun, L. D. Iskhakova, A. I. Bogdanov, and A. O. Taube, “Phase composition of heat-resistant layered coatings of the Al-Cr-Ni system,” Metallurgist, 60, No. 9–10, 1113–1119 (2017).CrossRef
11.
go back to reference V. G. Shmorgun, L. D. Iskhakova, A. I. Bogdanov, A. O. Taube, and R. P. Ermakov, “The study of the chemical and phase composition of the diffusion interaction zone in layered composite Cr20Ni80-AD1,” IOP Conf. Ser.: Mater. Sci. Eng., 177, 5 (2017).CrossRef V. G. Shmorgun, L. D. Iskhakova, A. I. Bogdanov, A. O. Taube, and R. P. Ermakov, “The study of the chemical and phase composition of the diffusion interaction zone in layered composite Cr20Ni80-AD1,” IOP Conf. Ser.: Mater. Sci. Eng., 177, 5 (2017).CrossRef
12.
go back to reference V. G. Shmorgun, A. I. Bogdanov, and A. O. Taube, “Effect of the high-heating on the chemical and phase composition of the Al–Ni–Cr layered coatings,” Mat. Sci. Forum, 870, 169–174 (2016).CrossRef V. G. Shmorgun, A. I. Bogdanov, and A. O. Taube, “Effect of the high-heating on the chemical and phase composition of the Al–Ni–Cr layered coatings,” Mat. Sci. Forum, 870, 169–174 (2016).CrossRef
13.
go back to reference A. V. Borodulin et al., Blast Furnace in Energy Measurement [in Russian], Izdatel’stvo Dneprodzerzh. Tekhn. Univ., Dneprodzerzhinsk (2006). A. V. Borodulin et al., Blast Furnace in Energy Measurement [in Russian], Izdatel’stvo Dneprodzerzh. Tekhn. Univ., Dneprodzerzhinsk (2006).
14.
go back to reference G. N. Dulnev and Yu. P. Zarichnyak, Thermal Conductivity of Mixtures and Composite Materials [in Russian], Energiya, Leningrad (1974). G. N. Dulnev and Yu. P. Zarichnyak, Thermal Conductivity of Mixtures and Composite Materials [in Russian], Energiya, Leningrad (1974).
15.
go back to reference Terada Yoshihiro, Ohkubo Kenji, Mohri Tetsuo, and Suzuki Tomoo, “Thermal conductivity of intermetallic compounds with metallic bonding,” Mater. Trans., 43, No. 12, 3167–3176 (2002).CrossRef Terada Yoshihiro, Ohkubo Kenji, Mohri Tetsuo, and Suzuki Tomoo, “Thermal conductivity of intermetallic compounds with metallic bonding,” Mater. Trans., 43, No. 12, 3167–3176 (2002).CrossRef
16.
go back to reference A. M. Gayamov et al., “Choice of a heat-resistant coating for a heat-resistant nickel-based rhenium-ruthenium-containing alloy of the VZhM4 grade,” Tr. VIAM, No. 1, 01 (2014). A. M. Gayamov et al., “Choice of a heat-resistant coating for a heat-resistant nickel-based rhenium-ruthenium-containing alloy of the VZhM4 grade,” Tr. VIAM, No. 1, 01 (2014).
17.
go back to reference A. A. Kosmin et al., “Heat-resistant coating for a new promising intermetallic alloy VIN3,” Tr. VIAM, No. 4, 01 (2014). A. A. Kosmin et al., “Heat-resistant coating for a new promising intermetallic alloy VIN3,” Tr. VIAM, No. 4, 01 (2014).
18.
go back to reference S. A. Budinovsky et al., “Ion-plasma heat-resistant coatings with a composite barrier layer for protection against oxidation of ZhS36-VI alloy,” MiTOM, No. 1, 34–40 (2011). S. A. Budinovsky et al., “Ion-plasma heat-resistant coatings with a composite barrier layer for protection against oxidation of ZhS36-VI alloy,” MiTOM, No. 1, 34–40 (2011).
19.
go back to reference S. A. Muboyadzhyan et al., “High-temperature heat-resistant coatings and heat-resistant layers for heat-insulating coatings,” Aviatsion. Mater. Tekhnol., No. 1, 17–20 (2013). S. A. Muboyadzhyan et al., “High-temperature heat-resistant coatings and heat-resistant layers for heat-insulating coatings,” Aviatsion. Mater. Tekhnol., No. 1, 17–20 (2013).
20.
go back to reference P. T. Kolomytsev, High Temperature Protective Coatings for Nickel Alloys [in Russian], Metallurgiya, Moscow (1991). P. T. Kolomytsev, High Temperature Protective Coatings for Nickel Alloys [in Russian], Metallurgiya, Moscow (1991).
Metadata
Title
Evaluation of Heat Resistance and Thermal Conductivity of Ni–Cr–Al System Layered Coatings
Authors
V. G. Shmorgun
A. I. Bogdanov
A. O. Taube
V. P. Kulevich
Publication date
30-11-2022
Publisher
Springer US
Published in
Metallurgist / Issue 7-8/2022
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-022-01405-z

Other articles of this Issue 7-8/2022

Metallurgist 7-8/2022 Go to the issue

Premium Partners